Suzuki DR650SE - Brake Disc Inspection

• Tighten each bolt to the specified torque.
~Caliper mounting bolt CD: 26 N·m (2.6 kg-m, 19.0 Ib-ft)
Pad mounting pin @: 18 N·m (1.8 kg-m, 13.0 Ib-ft)
Plug
@: 2.5 N·m (0.25 kg-m, 1.8 Ib-ft)
Brake hose union bolt@: 23 N·m (2.3 kg-m, 16.5 Ib-ft)
Air bleeder valve @: 8 N·m (0.8 kg-m, 6.0 Ib-ft)
NOTE:
Before remounting the caliper, push the piston all the way
into the caliper.
IA CAUTION I
Bleed air from the system after reassembling the caliper.
(Refer to page 2-11.)
BRAKE DISC INSPECTION
• Remove the front and rear wheels. (Refer to pages 5-2
and 5-27.)
Visually check the brake disc for damage or cracks.
Measure
the thickness with a micrometer.
Replace the disc if the thickness is less than the service limit
or if damage is found.
'W' 09900-20205: Micrometer (0-25 mm)
Service Limit
Front disc: 3.5 mm (0.14 in)
Rear
disc: 4.0 mm (0.16 in)
Measure
the runout with a dial gauge.
Replace the disc if the runout exceeds the service limit.
lim 09900-20606: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
Service Limit
Front and Rear disc: 0.3 mm (0.012 in)
• Remove the disc. (Refer to pages 5-3 and 5-29.)
• Install the disc. (Refer to pages 5-5 and 5-32.)
CHASSIS 5·10