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Suzuki VITARA 1993 Service Manual

Suzuki VITARA 1993
13 pages
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99501-60A31-34E
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Suzuki VITARA 1993 Specifications

General IconGeneral
BrandSuzuki
ModelVITARA 1993
CategoryAutomobile
LanguageEnglish

Summary

Foreword

Section 7E: Differential (LSD, Rear)

General Description

Explains the function of the Limited Slip Differential (LSD) and its components.

On-Vehicle Service

Details maintenance service procedures for the LSD, including oil specifications.

Unit Repair Overhaul

Introduces the unit repair and overhaul procedures for the rear LSD.

Limited Slip Differential (LSD) Dismounting & Disassembling

Covers dismounting and disassembling the LSD unit.

Maintenance Service Details

Provides details on LSD oil specification and capacity for maintenance.

Dismounting Procedure

Refers to the main manual for the procedure of dismounting the rear differential.

Disassembling Procedure

Refers to the main manual for disassembling the rear differential, noting LSD case assembly is different.

Inspecting LSD Case Assembly

Describes how to check the differential torque of the LSD case assembly using special tools.

Disassembling LSD Case Assembly

Provides figures and part lists for the disassembly of the LSD case assembly.

Inspecting LSD Case Component Parts

Details inspection points for side gear and pinion teeth for wear, damage, and breakage.

Plates, Shims, and Pressure Rings Inspection

Explains how to measure plate and shim thickness for wear limits.

Plate Distortion Check

Describes checking plates for distortion (flatness) and their deflection limits.

Differential Case Inner Parts Inspection

Lists inspection points for burrs and nicks on differential case inner parts.

Reassembling LSD Case Assembly

Starts the reassembly procedure with measurement steps for differential case and shims.

Shim Thickness Measurement and Selection

Details measuring and selecting shims for proper thickness.

Plate Thickness Measurement and Combination

Explains measuring and combining inner and outer plates for thickness.

Final Assembly Measurements and Calculations

Describes measuring and calculating dimensions for the final assembly.

Clearance Between Shim and Case

Details calculating and checking the clearance between shim and case.

Installation of Plates and Shims

Describes the proper installation of outer plates, inner plates, and shims.

Tightening LSD Case Screws

Provides instructions for tightening LSD case screws in a specific order.

Differential Torque Specification

Specifies torque values for new and used plates during differential reassembly.

Adjustment and Reassembly

Refers to the main manual for adjustment and reassembly of related components.

Remounting

Refers to the main manual for installation of LSD to the rear axle housing.

Special Tools

Lists and illustrates special tools required for LSD service.

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