Swagelok 5 Series User Manual

www.swagelok.com
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
German (Deutsch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Japanese (XXXX) . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Chinese ( 中国简化 ) . . . . . . . . . . . . . . . . . . . . . . . . . . .171
User’s Manual
Weld Head

Swagelok 5 Series Specifications

General

Brand	Swagelok
Model	5 Series
Category	Welding Accessories
Language	English

Summary

Swagelok Series 5 Weld Head

Unpacking Weld Head Components

Steps for unpacking weld head components from the foam-lined shipping container.

Installing the Weld Head

Procedures to connect the four weld head connectors to the power supply.

Installing the Electrode in the Weld Head

Instructions for selecting and properly installing an electrode in the weld head.

Calculating Arc Gap Gage Settings

Formula and examples for determining arc gap gage settings.

Setting the Arc Gap

Steps to set the arc gap using the arc gap gage provided with the weld head.

Swagelok Series 5 Fixture Block

Fixturing the Work

Guidance on selecting fixture blocks and collets to match work piece diameters.

Installing the Collets in a Tube Fixture Block

Step-by-step guide to install collet halves into the fixture block side plates.

System Maintenance

Fixture Block Daily Maintenance

Daily inspection and cleaning procedures for the fixture block.

Weld Head Daily Maintenance

Daily inspection, cleaning, and storage procedures for the weld head.

Parts Drawings