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Swegon BlueBox Omega Sky User Manual

Swegon BlueBox Omega Sky
72 pages
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Omega Sky
EN
13-05-2020
Installation, use and maintenance manual

Table of Contents

Questions and Answers:

Swegon BlueBox Omega Sky Specifications

General IconGeneral
BrandSwegon
ModelBlueBox Omega Sky
CategoryChiller
LanguageEnglish

Summary

INTRODUCTION

Conformity

Details conformity with relevant regulations and directives.

Description

Explains symbols used in the manual and on unit labels.

Symbols

Describes various danger, warning, and note symbols.

Labels

Shows examples of unit labels with model, serial number, and technical data.

SAFETY

General Safety Precautions

Outlines safety zones, operator responsibilities, and general safety rules.

Discharge of Safety Valves

Instructions on routing safety valve discharge safely.

Emergency Stop Procedures

Details the use of the emergency stop switch for immediate unit shutdown.

BASIC OPERATING RULES

General Safety Guidelines

General safety guidelines for unit operation and maintenance.

Water Flow Rate Requirements

Specifies required water flow rate ranges for heat exchangers.

Water Composition Standards

Lists mandatory water parameters to prevent heat exchanger corrosion.

Minimum System Water Content

Explains how to calculate minimum water volume for correct operation.

Installing the Flow Switch

Provides instructions for installing a flow switch accessory.

Low Temperature Evaporator Operation

Details requirements for operating with water below 5°C at the evaporator.

Low Temperature Condenser Operation

Notes standard units are not designed for low condenser water temps.

Condensation Control (Source Circuit)

Explains temperature and flow rate control for source circuit condensation.

Heat Recuperator Hydraulic Connection

Details connecting the heat recuperator to a closed hydraulic circuit.

Refrigerant Leak Detector Installation

Information on installing and managing a refrigerant leak detector.

Noise Emission Control

Discusses unit noise and methods to reduce it.

Residual Risk Management

Highlights residual risks and necessary precautions during operation.

REFRIGERANT FLUID SAFETY

Hazards and Health Consequences

Details risks associated with refrigerant fluid contact and inhalation.

RECEIVING AND STORAGE

Product Reception and Inspection

Guidelines for checking unit condition upon receipt and reporting damage.

Product Transport Guidelines

Recommendations for safe transport and handling to prevent damage.

Handling the Unit Safely

Instructions for safe lifting and handling of the unit.

Product Storage Recommendations

Guidelines for indoor storage and placement of the condensing unit.

ECODESIGN CONFORMITY

Documentation Supplied with Product

Lists documents provided with the unit regarding Ecodesign compliance.

Ecodesign Conforming Units

Describes units meeting Ecodesign Directive and general EC requirements.

Units Exempt from Ecodesign

Details units exempt from Ecodesign but conforming to general EC requirements.

Partly Completed Machine Status

Addresses units as 'partly completed machines' for Ecodesign.

Attached Documents Explained

Summarizes attached documents based on unit type and regulations.

Required Efficiency Parameters

Identifies efficiency parameters required for Ecodesign conformity.

APPLICATION CONFORMITY

Ecodesign Application Summary

Details Ecodesign conformity requirements based on operating conditions.

PRODUCT DESCRIPTION

Intended Use Cases

Specifies the intended applications for cooling/heating heat-carrying fluid.

Unintended Use Scenarios

Lists conditions and applications where the unit must not be used.

Control and Safety Devices Overview

Explains microprocessor control and safety limits for unit operation.

Principles of Operation Explained

Describes the vapour compression refrigeration cycle and unit function.

Unit Structure and Materials

Details the construction materials and design of the unit's structure.

Technical Specifications Summary

Lists key specifications like compressor type and evaporator/condenser details.

Control Panel Overview

Describes the microprocessor-based control panel interface and basic operations.

Switching Unit On/Off

Instructions for turning the unit on and off using the control panel.

Change Cooling to Heating Mode

Steps to switch the unit's operating mode from cooling to heating.

Change Heating to Cooling Mode

Steps to switch the unit's operating mode from heating to cooling.

Set Point Adjustment (Cooling)

Procedure to adjust the set point in cooling mode via the control panel.

Set Point Adjustment (Heating)

Procedure to adjust the set point in heating mode via the control panel.

Wiring Diagram Reference

Importance of the wiring diagram for electrical connections and specifications.

INSTALLATION GUIDELINES

Dimensions and Weight Information

Refers to dimensional drawings for unit size and weight.

Optimal Place of Installation

Factors to consider for optimal unit placement and ventilation.

Unit Installation Procedure

Basic installation steps for unit connections.

Remote Condenser Positioning

Refers to a separate manual for positioning the remote condenser.

Anti-Vibration Mounts Installation

Details the use and installation of anti-vibration mounts.

Spring Anti-Vibration Mounts

Explains the use of spring mounts for vibration isolation.

Noise Attenuation Features

Discusses design features for noise reduction and further attenuation.

Minimum Installation Distances

Advises on maintaining service spaces and clearances for components.

HYDRAULIC CONNECTIONS

General Hydraulic Connection Guidelines

Provides instructions for hydraulic circuit components like filters and valves.

User Hydraulic Circuit Diagram

Illustrates the recommended hydraulic diagram for the user circuit.

Source Hydraulic Circuit Diagram

Presents the recommended hydraulic diagram for the source circuit.

Recovery Hydraulic Circuit Diagram

Shows the recommended hydraulic diagram for the recovery circuit.

Heat Pump Reversal Circuit

Explains hydraulic circuits for heat pump operation reversal.

FC/NG UNIT HYDRAULIC CIRCUITS

FC/NG Management Unit

Details connections for units with FC/NG management.

FC/NG Kit Unit Connections

Describes connections for units equipped with an FC/NG kit.

ELECTRICAL CONNECTIONS

General Electrical Connection Guidelines

Covers requirements for power lines, grounding, and phase sequence.

MULTI FREE MANAGEMENT CONNECTIONS

System Connection Details

Details unit connections for multi-unit control systems.

REFRIGERATION CONNECTIONS (LC Versions)

Piping for Remote Heat Exchanger

Provides guidelines for laying copper pipes for LC versions.

LC Version Piping Diameters

Presents recommended pipe diameters for LC versions based on length and circuits.

LC Unit Lower Than Exchanger

Measures for units installed below the remote exchanger.

LC Unit Higher Than Exchanger

Measures for units installed above the remote exchanger.

VACUUM AND REFRIGERANT CHARGE

Vacuum and Charge Procedure

Steps for evacuating the system and charging with refrigerant.

TOPPING UP WITH OIL

Oil Level Check and Addition

Guidelines for checking and adding oil to the system.

COMMISSIONING PROCEDURES

Preliminary Operations and Checks

Checks before filling the hydraulic system and electrical connections.

Expansion Vessel Pre-Charge Check

How to check and adjust the pre-charge pressure of the expansion vessel.

Expansion Vessel Volume Check

How to check if the expansion vessel volume is adequate for the system.

Preliminary Checks for LC Units

Additional checks for units with remote condenser exchangers.

Source Circuit Preliminary Checks

Checks for the source circuit, including dry coolers and expansion vessels.

FC/NG Source Circuit Preliminary Checks

Specific preliminary checks for FC/NG source circuits.

FIRST STARTING PROCEDURES

Hydraulic Tests

Procedures for performing hydraulic tests on the unit.

FC/NG Hydraulic Tests

Specific hydraulic tests for FC/NG units.

Functional Tests

Checks on compressor operation, sight glass, and refrigerant levels.

Unit with Remote Exchanger Start-up

Specific checks for starting units with remote heat exchangers.

SAFETY COMPONENTS CALIBRATION

Component Calibration Values

Lists calibration set points for safety components.

OPERATION CHECKS

General Operation Checks

Checks for electrical absorption, water temp diffs, and gas superheating.

FC/NG Operation Checks

Specific operational checks for FC/NG units.

ALARMS AND MALFUNCTIONS

General Troubleshooting Guide

Lists symptoms, causes, and solutions for common unit malfunctions.

TEMPORARY STOP PROCEDURE

LONG PERIOD STOP PROCEDURE

MAINTENANCE OPERATIONS

Unit Adjustments and Settings

How to adjust operating parameters via the control interface.

Remote Exchanger Cleaning

Importance of cleaning the finned heat exchanger for performance and life.

Internal Unit Cleaning

Instructions for cleaning the electrical panel and compressor compartment.

PERIODIC CHECKS

Check Schedule and Operations

Lists operations and recommended frequencies for periodic checks.

UNSCHEDULED MAINTENANCE

Special Work Procedures

Guidelines for prompt action in specific situations like leaks.

DECOMMISSIONING AND DISPOSAL

Waste Management Directive Compliance

Information on proper disposal of electrical and electronic equipment.

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