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Swisher ZT2560 Repair Manual

Swisher ZT2560
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REPAIR MANUAL
ZT2560
Swisher Mower Co
Warrensburg, MO
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Swisher ZT2560 Specifications

General IconGeneral
Engine25 HP Briggs & Stratton
Cutting Width60 inches
Fuel Capacity8 gallons
Deck TypeFabricated
Turning RadiusZero-turn
TransmissionHydro Gear
Deck MaterialSteel
Warranty2 years

Summary

Troubleshooting Engine Cranking Issues

Test 1: Solenoid Check

Use a remote starter switch to test the solenoid between large terminals.

Test 2: Primary Wire Solenoid Check

Apply voltage to the solenoid's primary wire if engine cranked in Test 1.

Test 3: Ignition Switch Red Wire Test

Apply 12V to ignition switch red wire (terminal B) with controls neutral.

Test 4: Ignition Switch Green Wire Test

Apply 12V to ignition switch green wire (terminal S) with controls neutral.

Engine Starting Problems

Electrical Checks for Starting

Listen for fuel solenoid click, check spark plug, and verify spark.

Mechanical Checks for Starting

Verify gas valve, air filter, choke operation, and carburetor condition.

Engine Stalls When PTO Engaged

Seat Safety Switch Verification

Check seat safety switch plug for proper insertion or defects.

PTO Clutch Engagement Issues

Solenoid Activation Test

Apply 12 volts to the PTO clutch terminal to check for activation.

PTO Switch Voltage Check

Measure voltage at the PTO switch brown wire terminal.

PTO Switch Continuity Test

Verify continuity between PTO switch connectors when the switch is ON.

Hour Meter Not Operating

Hour Meter Power and Ground

Check gray wire for positive power and green wire for ground connection.

Wiring Identification

Ignition Switch and Solenoid Wiring

Details wire connections for ignition switch and starter solenoid.

PTO Switch Plug Wiring

Details wire connections for the PTO switch plug.

Engine Harness Connections

Harness to Engine Plug

Explanation of wire functions for the engine plug connection.

Charging System and Solenoid

Battery Charging System Test

Procedure to test charging system voltage and regulator.

Carburetor Fuel Solenoid Details

Wire connections and type of the carburetor fuel shut-off solenoid.

Drive Control Adjustments

Neutral Position and Linkage Setup

Aligning drive controls and linkage for neutral.

Ensuring Equal Wheel Pull

Using adjusting bolt to make drive wheels pull equally.

Final Handle Alignment

Adjusting linkage for straight mower travel.

Drive Control Linkage Overview

Linkage System Diagram

Diagram and explanation of the drive control linkage system.

Parking Brake and Neutral Switch

Parking Brake Adjustment Procedure

Adjusting the parking brake cable tension.

Neutral Safety Switch Operation

How the neutral switch prevents engine cranking.

Deck Lifting System

Spring Tension Adjustment

Adjusting spring tension for ease of deck lifting.

Deck Leveling Procedure

Steps to level the mower deck correctly.

Deck Belt Replacement

Engine to Deck Belt

Instructions for replacing the belt from engine to deck.

Deck Cross Belt

Instructions for replacing the deck's cross belt.

Blade Driver Repair or Replacement

Blade Driver Installation Steps

Procedure for installing the blade adapter and torque specs.

Replacement Parts

Quick Reference

List of common replacement part numbers for Swisher Mower Co.

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