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SwissQprint Nyala LED User Manual

SwissQprint Nyala LED
116 pages
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Operating manual
Nyala LED
High-End LED Inkjet System

Table of Contents

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SwissQprint Nyala LED Specifications

General IconGeneral
BrandSwissQprint
ModelNyala LED
CategoryPrinter
LanguageEnglish

Summary

Introduction

Foreword

Introduction to the customer, system guarantees, and contact information for swissQprint AG.

Summary of the Documentation

Overview of the manual's purpose, including safe operation, maintenance, and optimal use of the machine.

Installation Preparation

Information on site requirements, transport, unloading, and preparing for machine installation.

Volume 1 - Operating Manual

Details technology, installation, operation, and maintenance of the machine.

Volume 2 - Amber Operating Manual

Contains information about the Amber output software for the machine.

Volume 3 - Service Manual

Provides information on servicing the machine by authorized service personnel.

Structure of Operating Manual

Explains the chapter numbering and the use of the table of contents for navigation.

Optional Accessories

Details available optional extras and how they are indicated in the manual.

Reading Guidance

Notes on text references, sketches, schematic representations, and dimensional information (SI units).

Manual Storage

Guidance on where to keep the operating and service manuals for easy access.

Documentation Status

Ensuring the documentation remains complete and up-to-date, including filing updates.

Execution Standards

Lists the standards referenced in the operating manual for machine execution.

Rating Plate Identification

Explains the purpose of the rating plate for uniquely identifying the device and its components.

Product Description

Directional Information

Defines directional terms like 'right', 'left', 'forwards', 'backwards' relative to operator view.

Intended Use

Specifies the approved uses of the machine: output station for print data and printing on various materials.

Components Overview

Identifies key components of the printing system with numbered labels.

Dimensions and Weight

Provides connection points for electricity, network, air, and details on recommended location size and barrier marking.

Operating Unit Details

Describes the operating unit, including its approximate weight and visual representation.

Environmental Conditions

Specifies optimal ambient temperature, humidity, and ventilation requirements for print results.

Harmful Substance Avoidance

Lists corrosive substances to keep away from the printer to prevent damage to ink and print heads.

Print Output Specifications

Details print output rates for flatbed and roll-to-roll modes, and print material dimensions.

Electrical Connection and Power Consumption

Outlines electrical connection requirements and power consumption for the vacuum pump.

Print Head Specifications

Provides details on variable drop size, color channels, resolution, and color configuration of the print head.

Safety Information

General Safety Information

Emphasizes operator safety, awareness of dangers, and the importance of following instructions.

Proper Use Guidelines

Defines the essential requirements for safe operation, including intended uses and material limitations.

Foreseeable Misuse Examples

Lists consequences of misuse and specific examples like ignoring instructions or unauthorized modifications.

Hazard Label Explanation

Explains the meaning of 'Danger!', 'Warning!', 'Caution!', and 'Note!' symbols and their associated risks.

Manufacturer Responsibilities

Defines the manufacturer's role in delivering a safe, compliant machine with included documentation.

Owner Responsibilities

Outlines the owner's duties for ensuring trained personnel, safe condition, and reporting incidents.

Operator Responsibilities

Details responsibilities for operating personnel, including safety gear, halting faults, and cleaning.

Personnel Requirements

Lists necessary qualifications for operating personnel: literacy, fitness, training, and manual comprehension.

Occupational Health and Safety Rules

Covers general safety regulations, pre-operation checks, and restrictions on modifications and external devices.

Danger Zones Identification

Divides operation into phases (Printing, Adjustment, Material Supply) and outlines workstation safety requirements.

Printing Danger Zone

Highlights dangers during printing, emphasizing not reaching into the active area while the machine is running.

Material Supply & Adjustment Dangers

Warns about injuries from moving/rotating components during material supply and adjustment work.

Defining Danger Zones

Explains barrier marking and lists dangers like crushing, being drawn in, optical radiation, tripping, and poisonous materials.

Emergency Stop Equipment

Details safety light barriers, their function, and how they signal activation.

Emergency Stop Switches

Explains the function of emergency stop switches for quick machine shutdown and their locations.

Print Head Carriage Protection Switch

Describes the switch that stops movements when the print head carriage contacts an object.

Operating Unit Display

Notes that the LCD display shows faults and the machine's operating status.

Main Switch Usage

Warns against using the emergency stop for normal shutdown and the main switch for emergencies.

Vacuum Slide Flap Control

Explains the switch that signals an open vacuum slide cover and its effect on machine movements.

Purge Tray Control Switch

Describes the switch that reports an open purge tray, blocking machine movements.

Safety Shutdown Procedures

Details measures taken for overloads or blocked drives, including emergency stops and ERROR status.

Required Safety Equipment

Mandates close-fitting clothing and appropriate PPE like goggles and chemical-resistant gloves.

Safety Signs Overview

Emphasizes checking and maintaining safety signs for the machine to prevent risks.

Interpreting Safety Signs

Explains that safety symbols have specific meanings and indicate prohibited dangerous behaviors.

Mandatory Safety Signs

Describes mandatory signs (round, blue) indicating the requirement to wear personal protective equipment.

Warning Symbols Explained

Details warning symbols (triangular, yellow) that draw attention to dangers to life and limb.

Electrical Hazards

Warns of shock risk, specifying authorized personnel for electrical cabinets and cable protection.

Mechanical Hazards: Entanglement

Details dangers of getting caught or pulled in by moving parts and necessary precautions.

Mechanical Hazards: Foreign Objects

Explains risks from foreign objects caught by the print head carriage and precautions.

Vacuum Pump Exhaust Hazards

Warns about hot exhaust air from vacuum pumps and avoiding direct exposure to the jet.

Chemical Burn Precautions

Provides first aid instructions for contact with chemicals and warns about skin/eye damage.

Fire and Explosion Risks

Covers risks from chemicals, storage, smoking, flames, UV lamps, and lists fire extinguisher types (A, B, C).

Fire Emergency Procedures

Outlines steps for fire events: switching off, assessing, using extinguishers, and safety rules.

Poisoning Risk and First Aid

Details dangers of inhaling/ingesting chemicals, first aid, and safety instructions for chemical handling.

Chemical Handling & Storage

Provides guidelines for handling hazardous substances, observing SDS, and explains hazard labels.

Safe Chemical Handling

Instructs on proper storage, protection, ventilation, and correct use of chemicals.

Environmental Protection Measures

Covers measures to prevent pollution from cleaning agents and inks, and proper disposal.

Waste Disposal Guidelines

Advises contacting service for disposal and following national regulations for waste management.

UV Radiation Safety

Details safety instructions for UV lamps, including wearing protection and providing ventilation.

Operator Safety Instructions

Stresses the importance of thorough training, danger awareness, and seeking manufacturer info for undocumented situations.

Service Personnel Safety

Highlights the need for specialist knowledge and expertise for maintenance, provided through training.

Controls and Operation

Safety at Work

Assigns responsibility to the operator for safe handling and emphasizes adherence to safety regulations and training.

Operating Unit Controls

Identifies components of the operating unit: monitor, emergency stops, keyboard, mouse, drawer, and code scanner.

Emergency Stop Switch Function

Explains the protective circuit function of emergency stop switches and their locations on the machine.

Membrane Keyboard and Display

Describes the membrane keyboard and LCD display, noting its use for diagnostics and service settings.

Membrane Keyboard Functions

Details functions like ONLINE/OFFLINE mode, carriage movement (forwards, backwards, left, right), and speed adjustments.

Daily Commissioning and Checks

Provides a checklist for daily inspections before starting the machine, including visual checks and functional tests.

Switching On the Printing System

Guides through the procedure for switching on the machine and PC, including a caution about initial movement.

Print Head Maintenance

Emphasizes safe handling of cleaning agents, proper ventilation, and correct cleaning to avoid print head damage.

Print Head Inspection

Explains how to check print heads under UV-free lighting and differentiate between poorly and correctly maintained states.

Print Head Cleaning Procedure

Details steps for cleaning print heads using the Amber software, including selecting standby and purging ink.

Detailed Cleaning Instructions

Provides instructions for cleaning print heads after pauses and specific steps for white/dirty print heads.

Avoiding Stray Light

Explains how stray light can damage print heads and provides methods for masking surfaces.

Print Material Positioning

Guides on using rulers and register pins for accurate material placement, with cautions on pin selection and removal.

Installing Stray Light Protection

Explains the purpose of stray light protection for drizzle and purge stations and how to attach it.

Magnet Distance Assembly

Warns about magnets affecting pacemakers and damaging electronics, and details assembly procedures.

Drizzle Station Stray Light Installation

Provides specific steps for aligning and installing stray light protection on the drizzle station.

Purge Station Stray Light Installation

Details the procedure for aligning and installing stray light protection on the purge station.

Roll Print Preparation

Guides on preparing the roll holder, including winding direction and pressurizing the holder.

Fitting the Roll Holder

Instructs on fitting the roll holder onto the roll support, with cautions about heavy rolls and placement.

Preparatory Tasks for Roll Feed

Details fixing the compensating rocker in the upper position using magnets for easier roll material feeding.

Pivoting Pressure Roll

Explains how to pivot the pressure roller to the feed position for material feeding.

Adjusting Encoder Position

Guides on pushing the encoder upwards to fix it in the top position for material feeding.

Feeding Roll Material

Explains how to feed roll material from behind and fix it to the cardboard core with tape.

Lowering Encoder Position

Instructs on lowering the encoder until it rests on the material, making its height adjustable.

Locking the Pressure Roller

Details how to lock the pressure roller into the desired position after adjustment.

Changing Rotation Direction

Explains how to change the rotation direction of the unwinding unit via the membrane keyboard.

Winding Unit Rotation & Tensioning

Details changing winding unit rotation and activating/deactivating the automatic tensioning device.

Vacuum System Operation

Provides notes on good masking for printing results and warns about damage to slider vacuum.

Membrane Keyboard Vacuum Control

Explains how to activate/deactivate vacuum zones using the membrane keyboard in ONLINE mode.

Setting Front Vacuum Position

Guides on opening the cover and setting the vacuum position for uniform contact with the print medium.

Setting Rear Vacuum Position

Instructs on adjusting the vacuum slide for the rear position, ensuring uniform contact with the print medium.

Procedures for Breaks

Details actions for short breaks: leaving printer online, positioning print head, and cleaning print heads.

After Work Shutdown Procedure

Outlines steps for switching off the device: cleaning, parking print head, closing software, and powering down.

Maintenance Procedures

General Maintenance Notes

Emphasizes adhering to intervals, using appropriate tools, and observing safety precautions during maintenance.

Safe Maintenance Practices

Stresses that only trained personnel should perform servicing, use correct parts, and wear PPE.

Handling Operating Resources

Highlights careful handling of operating materials like ink and cleaning fluids for reliability and environmental protection.

Ink Handling and Safety

Warns about ink hazards, expiry dates, and the need for PPE, ventilation, and original UV ink.

Cleaning Fluid Usage

Advises using only approved flushing solutions and warns against mixing fluids or improper disposal.

Lubricant Specifications

Identifies CASTROL LONGTIME PD 2 as the lubricant for linear bearings and spindle bearings.

Maintenance List Symbols

Explains the various symbols used to differentiate between service/maintenance tasks and responsibilities.

Maintenance Task List

Presents a table of maintenance tasks, frequency, and who is responsible for performing them.

Checking for Dirt

Emphasizes machine cleanliness for optimal operation and warns against using compressed air for cleaning.

Safety Light Barrier Maintenance

Provides instructions for cleaning and checking safety light barriers using a test rod.

Print Head Carriage Switch Check

Details how to check the print head carriage protection switches using a trip rod and confirming messages.

Changing Ink Containers (with Scanner)

Guides through replacing ink containers using a code scanner, including safety tips.

Changing Ink Containers (Manual)

Explains manual replacement of ink containers, including entering expiration dates.

Control Cabinet Filter Mat Service

Provides steps to remove the cover and access filter mats in the control cabinet, with electrical safety warnings.

Vacuum Plate Cleaning

Details cleaning the vacuum plate using a scraper or isopropyl alcohol, with cautions.

Vacuum Plate Waxing

Explains how waxing improves sliding properties and provides steps for cleaning and applying wax.

Removing Print Head Cover

Guides on removing the print head cover for access to carriage tasks, requiring standby position and machine shutdown.

Removing Front Metal Sheet

Details removing the front metal sheet for access to print head carriage tasks, involving unscrewing and lifting.

UV Lamp Filter Mat Replacement

Instructs on replacing filter mats for UV lamps, including removing covers and cleaning prefilters.

UV Power Supply Filter Mat Service

Guides on replacing the filter mat for the UV power supply, involving cover removal and switching off the machine.

Anti-Static Unit Cleaning

Details cleaning the anti-static units using a brush and isopropyl alcohol, requiring cover and sheet removal.

Drizzle Paper Replacement

Explains how to change drizzle paper to prevent saturation, including cover plate handling and disposal.

Drizzle Mat Replacement

Guides on changing the drizzle mat and paper, involving cover plate removal and proper disposal.

Purge Tray Emptying/Cleaning

Details emptying and cleaning the purge tray, including safe handling of UV ink waste and disposal.

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