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SwissQprint Nyala User Manual

SwissQprint Nyala
102 pages
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Operating manual
Nyala
High-End UV Inkjet System

Table of Contents

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SwissQprint Nyala Specifications

General IconGeneral
Print TechnologyUV inkjet
Media Thicknessup to 50 mm
Ink TypesUV-curable inks
Max Print Width3.2 m
Color OptionsCMYK, White, Varnish
Media TypesRigid and flexible media

Summary

Introduction

Foreword

Welcome message and overview of the system's benefits.

Documentation Overview

Describes the purpose and structure of the operating manual and related documents.

Installation Preparation

Details requirements for machine installation, including transport and unloading.

Manual Structure

Explains how the operating manual is organized into chapters.

Optional Accessories

Mentions optional extras identified by a '*' symbol in the manual.

Reading Guidelines

Provides tips on text references, sketches, and dimensional information.

Manual Storage

Advises on where to keep the operating and service manuals.

Documentation Status

Instructions for maintaining the documentation's completeness and up-to-dateness.

Execution

Lists standards referenced in the operating manual.

Rating Plate Identification

Explains the information found on the machine's rating plate.

Product Description

Directional Information

Defines directional terms relative to the operator's view of the machine.

Intended Use

Specifies the approved purposes for using the printing system.

System Components

Lists and illustrates the main components of the printing system.

Technical Specifications

Provides detailed technical data and specifications for the machine.

Dimensions and Weight

Details the physical dimensions and weight of the machine for different options.

Environmental Conditions

Specifies operating temperature, humidity, and ozone levels.

Print Specifications

Outlines print output speeds for different modes on flatbed and roll-to-roll.

Electrical Requirements

Covers mains connection voltage, frequency, and power consumption.

Print Head Specifications

Details print head capabilities like drop size, resolution, and colour configuration.

Safety

General Safety Information

Emphasizes operator safety and the importance of following instructions.

Safety Content Overview

Lists key safety topics covered in the manual.

Latest Technology Safety

States the machine meets current standards but requires adherence to safety instructions.

Proper Use of Equipment

Defines correct usage and restrictions to ensure safe operation.

Examples of Improper Use

Lists actions that constitute improper use and their consequences.

Hazard Identification

Explains signal words and symbols used for warnings and dangers.

Hazard Label Explanation

Details the meaning of Danger, Warning, and Caution labels.

Areas of Responsibility

Defines responsibilities for manufacturer, owner, and operating personnel.

Manufacturer's Responsibility

Outlines the manufacturer's role in delivering a safe machine.

Owner's Responsibilities

Lists owner's duties for safe operation and personnel management.

Operator Responsibilities

Specifies duties for operating personnel regarding safety and machine condition.

Personnel Requirements

Lists qualifications and fitness requirements for operating personnel.

Health and Safety Rules

Enforces on-site safety regulations and procedures for maintenance.

Malfunction Procedures

Instructs on handling malfunctions and safety device bypass.

Danger Zones

Identifies hazardous areas during different work phases.

Printing & Adjustment Danger Areas

Defines the working area during printing and warns about the print head's speed.

Defining Danger Areas

Lists specific dangers like crushing, drawing-in, burns, and hazardous materials.

Safety & Monitoring Devices

Identifies and describes various safety features on the machine.

Emergency Stop Switches

Explains the function and location of emergency stop buttons.

Purge Tray Control Switch

Describes the function of the control switch at the purge tray.

Print Head Carriage Protection

Explains the protection switch for the print head carriage.

Vacuum Slide Cover Switch

Details the control switch for the vacuum slide cover.

X-Bumper Safety

Describes the X-bumper's function upon contact.

Main Switch Safety

Provides a caution regarding the main switch's use in emergencies.

Control Panel Function

Explains that the LCD display shows faults and operating status.

Safety Shutdown Mechanism

Outlines measures taken during overload or axle drive blockage.

Safety Equipment

Details required personal protective equipment (PPE) and clothing.

Safety Signs and Symbols

Explains the importance and meaning of safety signs on the machine.

Meaning of Safety Signs

Clarifies the specific meanings of safety signs.

Mandatory Safety Signs

Describes round, blue symbols indicating required PPE.

Warning Signs

Describes triangular, yellow symbols warning of dangers.

Electrical Hazards

Warns about electrical risks and safety measures.

Mechanical Hazards

Covers risks associated with moving machine parts.

Entanglement Risks

Details dangers of getting caught or pulled in by machine parts.

Foreign Object Hazards

Explains risks from foreign objects on the print bed.

Burn Hazards

Warns about high temperatures and first aid for burns.

Chemical Burn Hazards

Details risks from chemicals and first aid procedures.

Fire and Explosion Risks

Outlines fire prevention measures and chemical storage safety.

Fire Response Procedures

Provides instructions on what to do in case of a fire.

Poisoning Risks

Warns about dangers of inhaling or ingesting chemicals and first aid.

Chemical Handling & Storage

Gives guidelines for safe handling and storage of chemicals.

Safe Chemical Handling

Details procedures for safe chemical storage and use.

Environmental Protection

Outlines measures to protect the environment from chemical spills.

Waste Disposal

Provides guidance on proper machine and waste disposal.

UV Radiation & Ozone Safety

Advises on protecting against UV radiation and ozone exposure.

Operator Safety Instructions

Emphasizes the importance of training and knowledge for operators.

Service Personnel Safety

Stresses the need for specialist knowledge and conscientious work for service personnel.

Controls and Operation

Workplace Safety

Reinforces operator responsibility for safe handling and adherence to safety regulations.

Machine Controls

Identifies and illustrates the main control elements of the operating unit.

Emergency Stop Switches

Details the function, location, and proper use of emergency stop switches.

Membrane Keyboard and Display

Describes the membrane keyboard layout and LCD display functions.

Daily Start-up Procedures

Outlines daily checks required before starting the machine.

Pre-Start-up Checks

Lists essential checks for machine condition, cleanliness, and system integrity.

Switching On the System

Provides step-by-step instructions for powering on the printing system.

Print Head Maintenance

Covers procedures for maintaining the print heads for optimal performance.

Print Head Condition Check

Explains how to visually inspect print heads for cleanliness and maintenance.

Basic Print Head Cleaning

Describes the initial steps for cleaning print heads via software.

Detailed Cleaning Instructions

Provides daily and in-depth cleaning procedures for print heads.

Preventing Stray Light Damage

Advises on protecting print heads from damage caused by stray light.

Print Material Positioning

Details methods for correctly positioning print materials on the machine.

Changing Rotation Direction

Explains how to adjust the rotation direction of winding/unwinding units.

(De)activating Automatic Tensioning

Describes how to activate and deactivate the automatic tensioning device.

Supporting Short Rolls

Guides on using shaft supports for shorter material rolls.

Roll Printing Operations

Covers procedures specific to roll printing with optional features.

Preparing the Roll Holder

Instructions for preparing and mounting the pneumatic roll holder.

Fitting the Roll Holder

Details on how to safely fit the roll holder onto the machine.

Preparatory Tasks

Explains how to fix the compensating rocker for easier material feeding.

Feeding Roll Material

Step-by-step guide for feeding roll material into the machine.

Changing Winding Rotation Direction

Further details on adjusting rotation direction for winding/unwinding units.

(De)activating Tensioning Device

Additional information on activating/deactivating the automatic tensioning device.

Vacuum System Operation

Explains how to operate and adjust the vacuum system.

Vacuum Operation via Keyboard

Describes controlling the vacuum using the membrane keyboard.

Setting Vacuum Position

Details how to position the vacuum slide for optimal material holding.

Vacuum with UV Lamps

Instructions for setting vacuum when using 220 mm UV lamps.

Adjusting Vacuum Intensity

Guides on setting the correct vacuum intensity for printing.

Handling Breaks

Procedures for short breaks during operation.

End-of-Work Procedures

Steps for safely switching off and securing the machine after use.

Maintenance

General Maintenance Notes

Provides an overview of maintenance principles and work instructions.

Safe Maintenance Practices

Outlines safety precautions and requirements for performing maintenance.

Operating Resources

Details the handling of inks, cleaning fluids, and lubricants.

Handling Operating Materials

General guidelines for handling inks, cleaning fluids, and filters.

UV Ink Handling

Specific safety measures and recommendations for handling UV ink.

Cleaning Fluid Usage

Information on approved cleaning fluids and their safe use.

Lubricant Specifications

Details the type of lubricant used for bearings and spindle bearings.

Maintenance Schedule

Explains symbols and how to interpret the maintenance list.

Labeling and Symbols

Defines symbols used to categorize maintenance tasks and responsibilities.

Maintenance Task List

A comprehensive list of maintenance tasks with intervals and responsibilities.

Specific Maintenance Tasks

Detailed procedures for various maintenance activities.

Checking for Dirt

Instructions for cleaning the machine and maintaining a clean environment.

Cleaning the Vacuum Plate

Procedures for cleaning the vacuum plate using scrapers and isopropyl alcohol.

Waxing the Vacuum Plate

Guides on waxing the vacuum plate to restore sliding properties.

Cleaning UV Lamp Air Filters

Step-by-step instructions for cleaning the air filters for UV lamps.

Replacing UV Lamp Air Filters

Detailed procedure for replacing the UV lamp air filters.

Replacing UV Lamps

Safety precautions and steps for replacing UV lamps, including disposal.

Emptying/Cleaning Purge Tray

Instructions for emptying and cleaning the purge tray, including waste disposal.

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