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Service Manual
Moby XL, SE-803
Safety & Shop Practices
o The most successful and profitable service shops consistently seem to maintain the best habits of safety,
cleanliness, and orderly procedure. The following information is intended as a guide towards developing habits
that are necessary to accomplish satisfactory service work.
o Maintain a clean and orderly work area that is well lighted and adequately ventilated.
o Tools, instruments, and parts needed for work should be clean and readily available before any job is started.
(Special tools available for servicing TANAKA equipment are listed in this manual.)
o Scooter should be cleaned before repair work starts. Cleaning will often help reveal a source of trouble.
o Before attempting to repair or operate any equipment, read and understand all information provided by the
instruction manual for the equipment.
o Never attempt to service a unit that is running or still heated from running unless it is specifically required by the
manufacturer’s instructions.
o Wipe-up all spilled liquids immediately. Use non-flammable solvents for cleaning. Clean all parts before
reconditioning or reassembling.
o Thoroughly inspect all parts for wear or damage. Replace all parts that show damage or excessive wear.
o Always recondition and /or repair equipment strictly according to the Manufacturer’s specifications.
o Be sure all shields and safety devices are correctly installed before performing any final operating tests.
o After completion of any service or repair, the equipment should be thoroughly cleaned.
Routine Maintenance Guide
Each Use 20 Hrs. 25 Hrs. 100 Hrs.
Air Filter
Clean O
All Fasteners
Tighten O
Cooling Fins
Clean O
Spark Arrestor
Clean O
Fuel Filter
Clean O
Spark Plug
Clean O
Muffler & Exhaust Ports
Clean O
Daily Weekly Monthly
All Fasteners Tighten O
Drive Belts Inspect/Adjust O
Brake (front) Inspect/Adjust
O
Steering Head Inspect/Adjust
O
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