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Tanco Autowrap A100 EH - User Manual

Tanco Autowrap A100 EH
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Address
Tanco Autowrap Ltd.
Royal Oak Road,
Bagenaltown
Co. Carlow
Ireland
Phone & Online
Phone: + 353 59 972 1336
Email: info@.itanco.com
Website: www.itanco.com
Support: tanco.zendesk.com
A100 EH
OPERATOR MANUAL V.02_EN
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Summary

INTRODUCTION

A100-EH Model Introduction

Congratulates user, explains manual's purpose for setup, use, maintenance, and troubleshooting.

SAFETY DECALS

Decal Locations and Importance

Explains that areas not protected by devices are marked by safety decals and their importance.

TECHNICAL SPECIFICATIONS

Manufacturers Specification Policy

States the manufacturer reserves the right to modify specifications without warning.

SAFETY PRECAUTIONS

Manufacturer Liability Disclaimer

States the manufacturer is not responsible for damages due to incorrect use or not following safety precautions.

SAFETY PRECAUTIONS

Basic Operational Safety Principles

Lists fundamental safety rules for operating the machine, including checks, clothing, and general awareness.

SAFETY PRECAUTIONS

Attaching Implements to Tractor Safely

Provides safety guidelines for connecting the machine to the tractor, including linkage and hydraulic control.

Hydraulic System Safety Measures

Details safety precautions related to the hydraulic system, pressure, hoses, and potential injuries.

Safe Maintenance Procedures

Outlines safety measures for maintenance, including shutting down the machine, checking tightness, and using protective equipment.

SAFETY PRECAUTIONS

Special Safety Instructions

Lists specific safety instructions for machine operation, setup, and transport, including use of safety bars and pins.

SAFETY PRECAUTIONS

Operating Safety Instructions

Provides crucial safety guidelines for operating the machine, emphasizing operator control, clearance, and speed limits.

BALE WRAPPING

Bale Wrapping Principles

Explains the advantages of round bale silage and the fermentation process involved.

Types of Plastic for Bale Wrapping

Discusses the recommended thickness and layers of plastic film for effective bale wrapping.

Bale Stacking and Protection

Guides on stacking bales, covering them for protection, and sealing any punctures in the plastic film.

Tips for Best Wrapping Results

Offers tips and best practices to achieve optimal results in the bale wrapping process.

BALE WRAPPING

Bale Wrapping Process Details

Details the advantages of round bale silage and the fermentation process, including solid content requirements.

The Balers Role in Wrapping

Emphasizes the importance of producing compact, well-formed bales for efficient wrapping.

Handling Difficult Bales

Addresses issues with misshapen bales and how to manage them during the wrapping process.

Plastic Film Storage Location

Provides advice on selecting a suitable storage location for wrapped bales to minimize damage and air leakage.

BALE WRAPPING

Bale Stacking and Protection Methods

Guides on stacking bales, covering them for protection, and sealing any punctures in the plastic film.

Achieving Optimal Wrapping Outcomes

Lists key steps and conditions to follow for achieving optimal bale wrapping outcomes.

MACHINE SETUP

Machine Setup Overview

General overview of the machine setup procedures.

Mounting of Plastic Film

Steps for loading and preparing the plastic film roll on the dispenser.

Tanco Dual Stretch Dispenser System

Details the patented dual stretch gear system for adjusting film stretch levels.

Chain Tensioning Procedure

Instructions for adjusting the tension of the roller drive chain for optimal performance.

Attaching the End Tip (Optional)

Steps for attaching the optional end tip component to the wrapper chassis.

MACHINE SETUP

Hitching the Machine to Tractor

Detailed instructions for hitching the wrapper to the tractor, including drawbar adjustment and safety notes.

MACHINE SETUP

A100 EH Controller Installation and Use

Explains the function, mounting, and electrical connection of the A100EH electronic controller.

MACHINE SETUP

Mounting of Plastic Film Process

Step-by-step guide for loading plastic film rolls onto the dispenser, with safety warnings.

Tanco Dual Stretch Dispenser Operation

Describes the dual stretch gear system and its settings for film tension control.

MACHINE SETUP

Support Roller Adjustment

Explains the purpose and adjustment procedure for support rollers to ensure bale stability.

MACHINE SETUP

Chain Tensioning Process

Details the process of adjusting the roller drive chain tension for optimal performance.

MACHINE SETUP

Attaching the End Tip (Optional) Procedure

Provides instructions for attaching the optional end tip component to the wrapper chassis.

CONTROLLER INFORMATION

A100 EH Controller Overview

Introduces the controller's role in monitoring and controlling bale wrapping operations.

Controller Main Operating Features

Highlights the principal instrument features and operating functions of the controller.

The Display Menu Structure

Explains the structure and navigation of the controller's display menu for various settings.

Operation in Automatic Mode

Describes how to operate the machine using the automatic mode for efficient wrapping.

Operation in Manual Mode

Details the manual mode of operation, giving the operator full control over each wrapping stage.

Programmable Factors - Operator Level

Outlines the parameters that operators can adjust to optimize machine performance.

CONTROLLER INFORMATION

Controller Main Operating and Display

Details the display readouts and the function of each button on the controller.

CONTROLLER INFORMATION

The Display Menu Navigation

Explains the organization of the display menu into sections and how to navigate using the 4-way switch.

CONTROLLER INFORMATION

Selecting a Store Total

Explains how to select and manage individual bale total memory registers.

Resetting a Store Total to Zero

Describes the procedure for resetting bale total stores to zero, excluding the grand total.

Setting the Number of Wraps

Details how to set the target number of wraps for the bale wrapping cycle.

CONTROLLER INFORMATION

Operation in Automatic Mode Details

Explains the use of the controller in automatic mode, including autoload and sequence.

Autoload Feature

Details the autoload feature for automated bale loading within the wrapping cycle.

Autoload Sequence Operation

Outlines the sequence of operations for the autoload feature to commence wrapping.

Auto Offload Function

Explains the auto offload function and safety considerations for its use.

Manually Interrupting Automatic Cycle

Describes how to safely interrupt an automatic wrapping cycle and resume it.

Manual Options in Automatic Mode

Lists manual functions that can be used within the automatic mode for fine-tuning.

CONTROLLER INFORMATION

Operation in Manual Mode Details

Explains manual mode operation, giving the operator full control over each stage of the wrapping cycle.

Film Break Alarm Function

Describes the function and alert for a film break or run-out during wrapping.

CONTROLLER INFORMATION

Programmable Factors - Operator Level Details

Details the adjustable parameters available to operators for optimizing machine performance.

ELECTRO-HYDRAULICS

Electro-Hydraulics Basic Principles

Introduces the basic principles that must be followed for the electro-hydraulic system to function correctly.

A100 EH Electrical Schematic

Provides the electrical schematic diagram for the A100 EH machine.

Junction Box Lid Label Information

Details the labels found inside the junction box lid, mapping pins to functions.

Hydraulic Circuit Diagram

Presents the schematic diagram of the machine's hydraulic circuit.

A100 EH Valve Block and Lead Labels

Identifies valve block components and their corresponding lead labels.

Sensor Locations and Setup

Specifies the locations and setup parameters for various sensors on the machine.

ELECTRO-HYDRAULICS

Electro-Hydraulics Key Principles

States the three fundamental principles to be followed for correct operation of the electro-hydraulic system.

ELECTRO-HYDRAULICS

A100 EH Electrical Schematic Details

Shows the detailed electrical schematic of the A100 EH, including component identification.

ELECTRO-HYDRAULICS

Junction Box Lid Label Details

Provides a detailed breakdown of the junction box wiring, mapping pins to machine functions and sensor connections.

ELECTRO-HYDRAULICS

Hydraulic Circuit Diagram Details

Displays the schematic diagram illustrating the complete hydraulic circuit of the machine.

ELECTRO-HYDRAULICS

Hydraulic Components List

Lists the hydraulic components used in the machine with their part numbers and quantities.

Hydraulic Hoses Specifications

Details the hydraulic hoses, their specifications, and routing within the system.

ELECTRO-HYDRAULICS

A100 EH Valve Block and Valve Lead Labels

Identifies the valve block and its associated lead labels, detailing specific functions.

ELECTRO-HYDRAULICS

Sensor Locations and Setup Details

Specifies the locations and recommended setting distances for all sensors on the machine.

TROUBLESHOOTING & MAINTENANCE

Check Points Prior to Troubleshooting

Lists initial checks to perform when the machine is not functioning correctly, including basic assumptions.

Periodic Maintenance Schedule

Outlines regular maintenance tasks required to keep the machine in optimal working condition.

Lubrication Guide

Details the lubrication schedule for various components of the machine.

TROUBLESHOOTING & MAINTENANCE

Troubleshooting Key Check Points

Discusses oil pressure, flow, return pressure, and electric power as critical troubleshooting points.

Troubleshooting Procedure

Explains how to determine if a machine problem is hydraulic, mechanical, or electrical.

TROUBLESHOOTING & MAINTENANCE

Hydraulic Problems and Remedies

Lists common hydraulic issues and their remedies, such as coupling engagement and accumulator pressure.

Controller Problems and Solutions

Addresses controller-related issues like power failure and inaccurate revolution counting.

Film Cut and Start Problems

Details problems related to the film cut and start mechanism and their solutions.

Film Dispenser Operational Issues

Covers issues with film cutting cleanly or wrapping evenly onto the bale.

Wrapping Drive Roller Issues

Discusses problems with the drive roller and bale not turning, and how to fix sheared shear bolts.

TROUBLESHOOTING & MAINTENANCE

Periodic Maintenance Tasks

Covers general periodic maintenance tasks like cleaning, checking electrical installations, and storing cylinders.

Bearings Maintenance

Notes that ball bearings are pre-greased and do not require further maintenance.

Pre-Stretcher Gear Lubrication

Advises on greasing gears on the dispenser every 50 hours for daily use.

Cutter and Film Holder Adjustment

Mentions the cutter/film holder is pre-adjusted but may need adjustment when replacing parts.

Machine Cleaning Precautions

Emphasizes regular cleaning and oiling, with precautions for high-pressure washing and electrical components.

Hydraulic Cylinders Storage

Advises closing hydraulic cylinders when storing the machine.

Quick Couplers Care

Recommends keeping quick couplers clean and applying dust caps after use.

Machine Storage Guidelines

Suggests parking the machine in a dry place during the closed season.

Nut and Bolt Tightening

Advises tightening nuts and bolts after initial use and then regularly.

Road Wheels Pressure Settings

Specifies normal wheel pressure settings based on bale weight and conditions.

TROUBLESHOOTING & MAINTENANCE

Lubrication Schedule

Provides a detailed schedule for greasing various machine components, including pivot pins, cylinders, and gearboxes.

GUARANTEE; DECLARATION OF CONFORMITY

Guarantee and Declaration Overview

Outlines the warranty terms and conditions for the machine, including duration and exclusions.

EC Declaration of Conformity

States the product's compliance with essential health and safety requirements as per EU directives.

GUARANTEE; DECLARATION OF CONFORMITY

Warranty Terms and Exclusions

Details warranty periods, exclusions for wear and tear, neglect, and unauthorized modifications or repairs.

Warranty Claim Procedure

Provides instructions on how to make a warranty claim, including stopping use and contacting the dealer.

GUARANTEE; DECLARATION OF CONFORMITY

EC Declaration of Conformity Details

Certifies that the Tanco Autowrap A100 EH meets essential health and safety requirements based on harmonized standards.

Tanco Autowrap A100 EH Specifications

General IconGeneral
BrandTanco Autowrap
ModelA100 EH
CategoryIndustrial Equipment
LanguageEnglish