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Tao Motor Cheetah - User Manual

Tao Motor Cheetah
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Summary

Safety Precautions and Operating Guidelines

Protective Gear and Substance Use Warnings

Emphasizes wearing protective clothing and warns against operating the ATV under the influence of alcohol or drugs.

Operating Restrictions and Limitations

Specifies that the ATV is for off-road use only and is designed for beginners, not steep hills.

Warranty and Maintenance Responsibilities

Owners Maintenance Duties

Details owner's responsibilities for periodic maintenance, record-keeping, and warranty claims.

Assembly and Warranty Implications

Explains warranty voiding by self-assembly and the need for professional assembly.

Parts Warranty Coverage and Claims

Defines coverage for defective parts and the process for submitting warranty claims.

Vehicle Specifications Overview

Engine and Chassis Specifications

Details engine type, transmission, torque, ignition, and chassis components like brakes and tires.

Dimensional Specifications

Provides physical dimensions including weight, carton size, seat height, and ground clearance.

Torque Specifications for Assembly

Engine and Mounting Bolt Torque

Specifies torque values for engine mounting, exhaust, and oil drain bolts.

Component Torque Settings

Lists torque specifications for internal components like crankcase and clutch assemblies.

Standard Bolt Torque Values

Provides standard torque settings for various bolt sizes, including flanged heads.

Post Delivery Inspection (PDI) - Part 1

Step 1: Fastener Security Check

Inspects and secures all nuts, bolts, and fasteners, recommending Loctite application.

Step 2: Wiring and Connection Inspection

Visually inspects all wiring connections to ensure they are secure and intact.

Step 3: Front-End and Suspension Check

Checks front-end steering components and suspension for tightness and proper alignment.

Step 4: Pre-Ride Checks

Covers checking engine oil level before each ride and adjusting carburetor idle speed.

Step 5: Break-in Period Guidance

Provides instructions for the initial break-in period, emphasizing gentle riding and speed regulation.

Post Delivery Inspection (PDI) - Part 2

Step 6: Initial Oil Change and Chain Adjustment

Details draining shipping oil, adding recommended oil, and adjusting the drive chain.

Pre-Ride Inspection Checklist - Part 1

Fuel, Oil, and Fluid Level Checks

Ensures sufficient fuel, correct engine oil level, and checks for fluid leaks.

Brake, Throttle, and Cable Operation

Verifies brake lever free play, throttle lever smoothness, and control cable function.

Drive Chain, Tires, and Fasteners

Checks drive chain condition/slack, tire pressure/wear, and chassis fastener tightness.

Pre-Ride Inspection Checklist - Part 2

Instrument and Switch Functionality

Ensures all instruments and switches are working properly before starting the engine.

Pre-Assembly Procedures - Part 1

Applying Threadlocker and Frame Separation

Recommends Loctite for fasteners and provides steps for separating the metal frame.

Pre-Assembly Procedures - Part 2

Component Removal for Assembly

Guides on removing tires, battery, rear axle brackets, and lifting the vehicle from its frame.

ATV Assembly: Front End Components

Front Bumper Installation

Instructions for removing and installing the front bumper using specific wrenches.

Front Shock Absorber Removal

Guides on removing front shock absorber screws from the lower swing arm.

ATV Assembly: Suspension and Steering

Front Shock Absorber Connection

Connects the front shock absorber to the lower swing arm using specified spanners.

Tie Rod and Steering Knuckle Connection

Details removing cotter pin/nut and connecting the tie rod to the steering knuckle.

ATV Assembly: Wheel Installation

Rear Wheel Mounting

Instructions for removing cotter pin/nut, mounting the rear tire, and securing it.

Tire Directional Mounting

Emphasizes correct tire mounting direction for safety and performance.

ATV Assembly: Front Wheel Installation

Front Wheel Securing

Guides on securing the front wheel with nut, split pin, and dust cap.

ATV Assembly: Controls and Seat

Handlebar Component Mounting

Instructions for positioning and fastening handlebar components using an 8mm tool.

Seat Installation Timing

Advises installing the seat after battery activation, referencing other pages.

Battery Activation Process - Part 1

General Battery Activation Overview

Overview of the 7-step process for activating ATV batteries, emphasizing caution.

Electrolyte Handling Precautions

Warns against smoking and emphasizes wearing protective gear when handling batteries and acid.

Battery Activation Process - Part 2

Step 1 & 2: Battery Preparation

Ensures battery is out of vehicle and describes removing electrolyte container caps.

Step 3: Electrolyte Filling Procedure

Instructs on placing the electrolyte container to break foil seals and fill the battery.

Battery Activation Process - Part 3

Step 4: Electrolyte Flow Check

Guides on checking electrolyte flow and ensuring complete emptying of the container.

Step 5: Sealing Caps Installation

Details removing the empty container and inserting sealing caps into battery ports.

Step 6: Battery Stand Time

Specifies stand time for batteries based on AH rating to allow electrolyte permeation.

Battery Activation Process - Part 4

Step 7: Initial Battery Charging

Emphasizes the importance of initial charging with a slow charger and correct wire connection.

Appendix: Maintenance Schedule

Scheduled Maintenance Intervals

Presents a chart detailing maintenance tasks for various components at different time intervals.

Maintenance Task Codes

Defines the codes used in the maintenance schedule to indicate specific service actions.

Engine Oil Management - Part 1

Checking Engine Oil Level

Step-by-step guide for checking the engine oil level using the dipstick and ensuring proper level.

Engine Oil Management - Part 2

Engine Oil Change Procedure

Details the process of draining old oil, replacing the drain plug, and refilling with new oil.

Air Filter Servicing

Cleaning and Lubricating Air Filter

Guides on cleaning, lubricating, and replacing the air filter element for optimal engine performance.

Air Filter Safety and Warnings

Warns against using flammable solvents and operating the engine without a properly seated air filter.

Spark Plug Maintenance

Spark Plug Inspection and Removal

Instructions for removing the spark plug and checking its condition for wear or deposits.

Spark Plug Installation and Gapping

Details cleaning, installing, torquing, and correctly gapping the spark plug.

Drive Chain Care and Adjustment - Part 1

Checking Drive Chain Slack

Explains how to check drive chain slack on a level surface and the specified range.

Drive Chain Care and Adjustment - Part 2

Adjusting Drive Chain Tension

Provides step-by-step instructions for adjusting chain slack using adjuster nuts and bolts.

Parking Brake Operation

Engaging and Releasing Parking Brake

Details how to apply and release the front axle parking brake using the lever and lock button.

Parking Brake Safety Warning

Warns about potential unexpected movement if the parking brake is not applied before starting.

Engine Stop Systems - Part 1

Wireless Engine Shut-Off Fob

Explains the operation, range, and limitations of the wireless engine shut-off key fob.

Lanyard Cord Emergency Stop

Details the use of the lanyard cord for emergency engine shut-off by a supervising adult.

Engine Stop Systems - Part 2

Lanyard Cap Starting Requirement

Notes that the ATV will not start without the lanyard cap properly installed.

Control Layout and Functions - Part 1

Handlebar Control Identification

Identifies the location of the engine start/stop switch, main switch, and start button on the handlebars.

Ignition and Main Switch Operation

Explains the functions of the ignition switch (ON/OFF) and the main switch (Run/Stop).

Control Layout and Functions - Part 2

Throttle and Instrument Cluster

Details throttle operation for speed control and explains the instrument cluster indicators.

Speed Limiter and Brake Levers

Adjusting the Vehicle Speed Limiter

Guides on adjusting the speed limiter screw to control top speed based on rider experience.

Front and Rear Brake Lever Operation

Describes the location and basic operation of the front and rear brake levers.

Choke Lever Operation

Starting a Cold Engine

Instructs to use the choke lever fully up for a richer mixture when starting a cold engine.

Warm Engine Operation with Choke

Advises returning the choke lever to the down (running) position once the engine is warmed up.

Fuel System Management - Part 1

Refueling Safety and Fuel Type

Emphasizes refueling safety, recommended gasoline octane, and the use of fuel stabilizers.

Fuel System Management - Part 2

Fuel Cock and Valve Operation

Explains the 'Fuel Off' and 'Fuel On' positions of the fuel cock and storage procedures.

Tire Maintenance and Wear

Tire Pressure and Inflation

Ensures front and rear tires are equally inflated to recommended PSI specifications.

Tire Wear Limit and Replacement

Advises replacing tires when tread groove decreases to 3mm (0.12 in) to maintain safety.

Engine Starting Procedures

Starting a Cold Engine

Step-by-step guide for starting a cold engine, including choke and gear settings.

Starting a Warm Engine

Instructions for starting a warm engine, focusing on choke and throttle adjustments.

Engine Break-in and Safety

Break-in Period Guidelines

Outlines the initial 20-hour break-in period, advising against constant RPM and full throttle.

Hot Component Safety and Parking

Warns about hot engine parts and provides proper parking procedures.

Accessory Installation Risks

Warns about risks from accessory installation and potential warranty voiding.

Cargo, Gear Shifting, and Riding Safety

Rear Cargo Rack Usage

Specifies cargo capacity and loading precautions for the rear cargo rack.

Gear Selector Lever Operation

Explains how to engage forward and reverse gears and interpret gear indicators.

Handling on Slippery Surfaces

Provides advice on controlling the ATV on slippery surfaces and managing slides.

Throttle and Brake Control Adjustment - Part 1

Throttle Cable Adjustment

Guides on inspecting throttle cable wear and adjusting free-play for smooth operation.

Throttle and Brake Control Adjustment - Part 2

Front Brake Lever Free-play Adjustment

Details adjusting front brake lever free-play using adjuster nuts for optimal responsiveness.

Hydraulic Rear Brake System

Rear Brake Maintenance Checklist

Outlines checks for brake fluid level, leaks, cleanliness, and pad wear.

Brake Fluid Level and Refill

Explains how to check the brake fluid reservoir level and add fluid if necessary.

Engine and Suspension Adjustments

Adjusting Engine Idle Speed

Details how to adjust the carburetor idle screw to achieve the desired engine RPM.

Adjusting Suspension Spring Preload

Explains how to adjust spring preload to suit rider weight and riding conditions.

Summary

Safety Precautions and Operating Guidelines

Protective Gear and Substance Use Warnings

Emphasizes wearing protective clothing and warns against operating the ATV under the influence of alcohol or drugs.

Operating Restrictions and Limitations

Specifies that the ATV is for off-road use only and is designed for beginners, not steep hills.

Warranty and Maintenance Responsibilities

Owners Maintenance Duties

Details owner's responsibilities for periodic maintenance, record-keeping, and warranty claims.

Assembly and Warranty Implications

Explains warranty voiding by self-assembly and the need for professional assembly.

Parts Warranty Coverage and Claims

Defines coverage for defective parts and the process for submitting warranty claims.

Vehicle Specifications Overview

Engine and Chassis Specifications

Details engine type, transmission, torque, ignition, and chassis components like brakes and tires.

Dimensional Specifications

Provides physical dimensions including weight, carton size, seat height, and ground clearance.

Torque Specifications for Assembly

Engine and Mounting Bolt Torque

Specifies torque values for engine mounting, exhaust, and oil drain bolts.

Component Torque Settings

Lists torque specifications for internal components like crankcase and clutch assemblies.

Standard Bolt Torque Values

Provides standard torque settings for various bolt sizes, including flanged heads.

Post Delivery Inspection (PDI) - Part 1

Step 1: Fastener Security Check

Inspects and secures all nuts, bolts, and fasteners, recommending Loctite application.

Step 2: Wiring and Connection Inspection

Visually inspects all wiring connections to ensure they are secure and intact.

Step 3: Front-End and Suspension Check

Checks front-end steering components and suspension for tightness and proper alignment.

Step 4: Pre-Ride Checks

Covers checking engine oil level before each ride and adjusting carburetor idle speed.

Step 5: Break-in Period Guidance

Provides instructions for the initial break-in period, emphasizing gentle riding and speed regulation.

Post Delivery Inspection (PDI) - Part 2

Step 6: Initial Oil Change and Chain Adjustment

Details draining shipping oil, adding recommended oil, and adjusting the drive chain.

Pre-Ride Inspection Checklist - Part 1

Fuel, Oil, and Fluid Level Checks

Ensures sufficient fuel, correct engine oil level, and checks for fluid leaks.

Brake, Throttle, and Cable Operation

Verifies brake lever free play, throttle lever smoothness, and control cable function.

Drive Chain, Tires, and Fasteners

Checks drive chain condition/slack, tire pressure/wear, and chassis fastener tightness.

Pre-Ride Inspection Checklist - Part 2

Instrument and Switch Functionality

Ensures all instruments and switches are working properly before starting the engine.

Pre-Assembly Procedures - Part 1

Applying Threadlocker and Frame Separation

Recommends Loctite for fasteners and provides steps for separating the metal frame.

Pre-Assembly Procedures - Part 2

Component Removal for Assembly

Guides on removing tires, battery, rear axle brackets, and lifting the vehicle from its frame.

ATV Assembly: Front End Components

Front Bumper Installation

Instructions for removing and installing the front bumper using specific wrenches.

Front Shock Absorber Removal

Guides on removing front shock absorber screws from the lower swing arm.

ATV Assembly: Suspension and Steering

Front Shock Absorber Connection

Connects the front shock absorber to the lower swing arm using specified spanners.

Tie Rod and Steering Knuckle Connection

Details removing cotter pin/nut and connecting the tie rod to the steering knuckle.

ATV Assembly: Wheel Installation

Rear Wheel Mounting

Instructions for removing cotter pin/nut, mounting the rear tire, and securing it.

Tire Directional Mounting

Emphasizes correct tire mounting direction for safety and performance.

ATV Assembly: Front Wheel Installation

Front Wheel Securing

Guides on securing the front wheel with nut, split pin, and dust cap.

ATV Assembly: Controls and Seat

Handlebar Component Mounting

Instructions for positioning and fastening handlebar components using an 8mm tool.

Seat Installation Timing

Advises installing the seat after battery activation, referencing other pages.

Battery Activation Process - Part 1

General Battery Activation Overview

Overview of the 7-step process for activating ATV batteries, emphasizing caution.

Electrolyte Handling Precautions

Warns against smoking and emphasizes wearing protective gear when handling batteries and acid.

Battery Activation Process - Part 2

Step 1 & 2: Battery Preparation

Ensures battery is out of vehicle and describes removing electrolyte container caps.

Step 3: Electrolyte Filling Procedure

Instructs on placing the electrolyte container to break foil seals and fill the battery.

Battery Activation Process - Part 3

Step 4: Electrolyte Flow Check

Guides on checking electrolyte flow and ensuring complete emptying of the container.

Step 5: Sealing Caps Installation

Details removing the empty container and inserting sealing caps into battery ports.

Step 6: Battery Stand Time

Specifies stand time for batteries based on AH rating to allow electrolyte permeation.

Battery Activation Process - Part 4

Step 7: Initial Battery Charging

Emphasizes the importance of initial charging with a slow charger and correct wire connection.

Appendix: Maintenance Schedule

Scheduled Maintenance Intervals

Presents a chart detailing maintenance tasks for various components at different time intervals.

Maintenance Task Codes

Defines the codes used in the maintenance schedule to indicate specific service actions.

Engine Oil Management - Part 1

Checking Engine Oil Level

Step-by-step guide for checking the engine oil level using the dipstick and ensuring proper level.

Engine Oil Management - Part 2

Engine Oil Change Procedure

Details the process of draining old oil, replacing the drain plug, and refilling with new oil.

Air Filter Servicing

Cleaning and Lubricating Air Filter

Guides on cleaning, lubricating, and replacing the air filter element for optimal engine performance.

Air Filter Safety and Warnings

Warns against using flammable solvents and operating the engine without a properly seated air filter.

Spark Plug Maintenance

Spark Plug Inspection and Removal

Instructions for removing the spark plug and checking its condition for wear or deposits.

Spark Plug Installation and Gapping

Details cleaning, installing, torquing, and correctly gapping the spark plug.

Drive Chain Care and Adjustment - Part 1

Checking Drive Chain Slack

Explains how to check drive chain slack on a level surface and the specified range.

Drive Chain Care and Adjustment - Part 2

Adjusting Drive Chain Tension

Provides step-by-step instructions for adjusting chain slack using adjuster nuts and bolts.

Parking Brake Operation

Engaging and Releasing Parking Brake

Details how to apply and release the front axle parking brake using the lever and lock button.

Parking Brake Safety Warning

Warns about potential unexpected movement if the parking brake is not applied before starting.

Engine Stop Systems - Part 1

Wireless Engine Shut-Off Fob

Explains the operation, range, and limitations of the wireless engine shut-off key fob.

Lanyard Cord Emergency Stop

Details the use of the lanyard cord for emergency engine shut-off by a supervising adult.

Engine Stop Systems - Part 2

Lanyard Cap Starting Requirement

Notes that the ATV will not start without the lanyard cap properly installed.

Control Layout and Functions - Part 1

Handlebar Control Identification

Identifies the location of the engine start/stop switch, main switch, and start button on the handlebars.

Ignition and Main Switch Operation

Explains the functions of the ignition switch (ON/OFF) and the main switch (Run/Stop).

Control Layout and Functions - Part 2

Throttle and Instrument Cluster

Details throttle operation for speed control and explains the instrument cluster indicators.

Speed Limiter and Brake Levers

Adjusting the Vehicle Speed Limiter

Guides on adjusting the speed limiter screw to control top speed based on rider experience.

Front and Rear Brake Lever Operation

Describes the location and basic operation of the front and rear brake levers.

Choke Lever Operation

Starting a Cold Engine

Instructs to use the choke lever fully up for a richer mixture when starting a cold engine.

Warm Engine Operation with Choke

Advises returning the choke lever to the down (running) position once the engine is warmed up.

Fuel System Management - Part 1

Refueling Safety and Fuel Type

Emphasizes refueling safety, recommended gasoline octane, and the use of fuel stabilizers.

Fuel System Management - Part 2

Fuel Cock and Valve Operation

Explains the 'Fuel Off' and 'Fuel On' positions of the fuel cock and storage procedures.

Tire Maintenance and Wear

Tire Pressure and Inflation

Ensures front and rear tires are equally inflated to recommended PSI specifications.

Tire Wear Limit and Replacement

Advises replacing tires when tread groove decreases to 3mm (0.12 in) to maintain safety.

Engine Starting Procedures

Starting a Cold Engine

Step-by-step guide for starting a cold engine, including choke and gear settings.

Starting a Warm Engine

Instructions for starting a warm engine, focusing on choke and throttle adjustments.

Engine Break-in and Safety

Break-in Period Guidelines

Outlines the initial 20-hour break-in period, advising against constant RPM and full throttle.

Hot Component Safety and Parking

Warns about hot engine parts and provides proper parking procedures.

Accessory Installation Risks

Warns about risks from accessory installation and potential warranty voiding.

Cargo, Gear Shifting, and Riding Safety

Rear Cargo Rack Usage

Specifies cargo capacity and loading precautions for the rear cargo rack.

Gear Selector Lever Operation

Explains how to engage forward and reverse gears and interpret gear indicators.

Handling on Slippery Surfaces

Provides advice on controlling the ATV on slippery surfaces and managing slides.

Throttle and Brake Control Adjustment - Part 1

Throttle Cable Adjustment

Guides on inspecting throttle cable wear and adjusting free-play for smooth operation.

Throttle and Brake Control Adjustment - Part 2

Front Brake Lever Free-play Adjustment

Details adjusting front brake lever free-play using adjuster nuts for optimal responsiveness.

Hydraulic Rear Brake System

Rear Brake Maintenance Checklist

Outlines checks for brake fluid level, leaks, cleanliness, and pad wear.

Brake Fluid Level and Refill

Explains how to check the brake fluid reservoir level and add fluid if necessary.

Engine and Suspension Adjustments

Adjusting Engine Idle Speed

Details how to adjust the carburetor idle screw to achieve the desired engine RPM.

Adjusting Suspension Spring Preload

Explains how to adjust spring preload to suit rider weight and riding conditions.

Tao Motor Cheetah Specifications

General IconGeneral
BrandTao Motor
ModelCheetah
CategoryOffroad Vehicle
LanguageEnglish

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