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Tapmatic 30TC/DC - User Manual

Tapmatic 30TC/DC
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Safety and Operaon for TC/DC Self Reversing Tapping Aachments
ISO 9001 CERTIFIED: 802 CLEARWATER LOOP, POST FALLS, ID 83854
PHONE: (800) 854-6019 OR (208) 773-2951, FAX: (208) 773-3021, E-MAIL: info@tapmac.com, WEB: www.tapmac.com
1
Warning: To avoid serious injury and ensure best results for your tapping operaon, please read carefully all
operator and safety instrucons provided for this tapping unit as well as all other safety instrucons that are ap-
plicable, especially those for your machine.
1. Proper Clothing: The rotang spindle of a machine tool can snag loose ng clothing, jewelry or long hair.
Never wear jewelry, long sleeves, neckes, gloves or anything else that could become caught when operang a
machine tool. Long hair must be restrained or need to prevent it from becoming entangled in rotang spindle.
2. Proper Eye Protecon: Always wear safety glasses with side shields to protect your eyes from
ying parcles.
3. Proper Work Piece Fixturing: Never hold the work piece or the vise it is held in by hand. The
workpiece must be clamped rmly to the table of the machine so that it cannot move, rotate or
li.
4. Proper Stop Arm/Torque Bar Installaon for Self-Reversing Aachments On Convenonal
Machines.
Always mount a torque bar to hold the tapping aachments stop arm from rotang.
The torque bar must be mounted securely to the table or quill of your machine. The
torque bar installaon must be stronger than the largest tap in the capacity range of
your tapping aachment. The surface of the torque bar must be smooth to allow the
stop arm to slide freely when feeding in and out of the hole. Order Tapmac Torque Bars
shown.
Never extend the length of the standard stop arm supplied with your tapping aach-
ment. A lengthened stop arm could break free hing the operator and causing serious
injury.
Never hold the stop arm by hand. On reversal, full power of the machine is transmied through the
stop arm and the operator could be seriously injured.
5. Do not exceed the maximum speed for the tapping head: Speed is a crical factor in tapping.
Please always refer to recommended tapping speed chart. Tapmac torque control reversing tap-
ping aachments employ a planetary gear for increased speed in reverse. The revoluons per minute when revers-
ing out of the hole will be 1.75 mes faster than the machine spindle speed. It is strongly recommended that you
consider the Average Tapping Speed rather than machine speed when calculang cycle me. For example if ma-
chine speed is 1500 RPM, reverse speed is 2625 RPM making your Average Tapping Speed 2062 RPM. You must not
exceed the maximum allowable speed marked on your tapping aachment.
6. Always be aware of the potenal hazards of a machining operaon: Somemes working with your machine can
seem roune. You may nd that you are no longer concentrang on the operaon. A feeling of false security can
lead to serious injury. Always be alert to the dangers of the machines with which you work. Always keep hands,
parts of the body, clothing, jewelry and hair out of the areas of operaon when the machine spindle is rotang. Are-
as of operaon include the immediate point of machining and all transmission components including the tapping
aachment. Never bring your hand, other parts of the body or anything aached to your person into any of these
areas unl the machine spindle is completely stopped.
Quill Clamp
Capacity Ø
Order No.
Max Tap Size
1 1/2”-3/8”
38-60 mm
29099 1/2” or M12
2 3/8”-4 1/2”
60-114 mm
290991 3/4” or M20
Torque Bar
Assembly
Order No.
Max Tap Size
Table Mount 29097 3/4” or M20
Heavy Duty
Table Mount
29096 1 3/4” or M42
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Summary

Safety and Operation Guidelines

Personal Safety Precautions

Proper clothing, eye protection, and general awareness for safe operation.

Equipment Setup and Installation

Correct workpiece fixturing and stop arm/torque bar installation.

Operational Safety Warnings

Speed limits, stop arm handling, and awareness of machine hazards.

Operational Best Practices

Safety Reminders and Hot Components

Awareness of additional safety instructions and hot tapping attachment parts.

Good Tapping Checklist

A step-by-step guide for successful tapping operations.

Installation and Setup Procedures

Arbor and Collet Installation

Procedures for installing the arbor and rubber flex collet into the tap chuck.

Tap Chuck and Jaw Tightening

Steps for securing the tap correctly in the chuck jaws.

Stop Arm Installation

Guidance on correctly mounting the stop arm to prevent rotation.

Tapping Operation Details

Tapping Speed Recommendations

Guidance on recommended tapping speeds for various materials.

Torque and Depth Control Settings

Setting torque for tap protection and machine stop for depth control.

Tapping Process and Feed

How to feed, retract, and manage tap self-feed during operation.

Model Specific Settings and Maintenance

Depth Control Collar Adjustments

Adjusting the collar for cushion, hard start, and reduced self-feed.

Lubrication and Cutting Fluids

Guidelines for unit lubrication and proper cutting fluid selection.

Parts Listing and Diagrams

Model Diagrams

Exploded view diagrams for 30, 50, and 70 TC/DC tapping units.

Wrench Set Components

Listings of wrench set parts for different tapping unit models.

Component Identification and Instructions

Parts Identification Table

Detailed list of components with part numbers for each model.

Disassembly and Assembly

Instructions for taking apart and putting together the tapping unit.

Repair Service Information

Expediting Repairs

Procedures for returning tools for inspection and repair cost notification.

Priority Service and Contact

Information on obtaining priority service and customer support.

Tapmatic 30TC/DC Specifications

General IconGeneral
TypeTapping Head
Model30TC/DC
Shank TypeStraight
StyleReversible
Shank Size3/4"
OperationManual
Weight2.5 lb
Diameter2.25 in