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General| Brand | Taylor-Dunn |
|---|---|
| Model | ET-030-48 ET 3000 |
| Category | Trucks |
| Language | English |
Explains the manual's organization into five main sections: Vehicle Description, Safety Rules, Maintenance, Electrical Troubleshooting, and Illustrated Parts.
Defines the roles and responsibilities for safe operation, maintenance, and repair of the vehicle.
Explains symbols and words like WARNING, CAUTION, and NOTE used to convey important information.
Describes the vehicle's intended use, design, and safety standards conformance.
Provides detailed specifications including dimensions, weight, load capacity, electrical system, motor, and controls.
Guidelines for inspecting the vehicle upon delivery, checking packages, connections, and tire pressure.
Instructions for verifying the operation of key controls like accelerator, brake, steering wheel, and horn.
Procedure for reporting vehicle issues and stating that only factory-authorized technicians can perform repairs.
Outlines essential safety rules and operating procedures, including starting the vehicle.
Provides safety precautions for driving, such as speed limits, body part placement, and yielding.
Details the necessary components of an operator training program, emphasizing safety and controls.
Lists minimum requirements for operators, including knowledge and physical/mental abilities.
Describes the function and operation of key vehicle controls like the key switch, forward-reverse switch, and accelerator.
Explains the operation of the steering wheel, foot brake, parking brake, and horn button.
Details the seat interlock switch, headlight switch, hour meter, and charger interlock.
Explains battery status indicators, optional alarms, and windshield washer fluid.
Describes the Battery Status Indicator (BSI) and Hour Meter (HM) functions of the Smart View Display.
Lists fault codes for the speed controller and explains the maintenance monitor alerts.
Provides guidelines for safe driving, loading/unloading cargo, and proper parking procedures.
Details the steps and precautions necessary for safely towing the vehicle.
Instructions for storing the vehicle, including battery care, and steps for returning it to service.
Emphasizes using qualified personnel, immobilizing the vehicle, and disconnecting batteries before service.
Recommends increased maintenance frequency for severe conditions and monthly vehicle inspections.
A schedule outlining weekly, monthly, quarterly, semi-annually, and annually required maintenance tasks.
Identifies all lubrication points on the vehicle and specifies the correct lubricant types to use.
Lists common symptoms related to steering, power, noise, and brakes, along with probable causes.
Illustrates the hydraulic disc brake assembly and provides warnings regarding asbestos and brake fluid.
Step-by-step instructions for removing and replacing brake pads, including safety warnings.
Detailed procedure for disassembling, cleaning, and reassembling the brake body, with safety precautions.
Instructions on how to bleed the hydraulic brake system to remove air, ensuring proper braking.
Procedure for removing and installing the master cylinder, including bleeding the brakes afterward.
Guidance on how to check and maintain the correct brake fluid level in the master cylinder.
Steps for adjusting the parking brake linkage to ensure proper engagement and holding.
Diagram and labels for the components of the front axle and yoke assembly.
Detailed steps for removing and reinstalling the front axle assembly, including brake bleeding.
Procedure for adjusting the toe-in to ensure proper front wheel alignment and steering.
Instructions on how to center the steering gear and reinstall the pitman arm and drag link.
Procedure for removing and repairing the steering yoke and bushings on the front axle.
Instructions for removing, installing, and adjusting ball joints, tie rods, and drag links.
Steps for removing, cleaning, inspecting, and installing front wheel bearings and hubs.
Procedure for removing and reinstalling the entire steering gear assembly.
Instructions on how to adjust the steering gear to eliminate endplay or wobble in the input shaft.
Procedure for adjusting the gear lash in the steering gear for proper steering feel.
Detailed instructions for disassembling and reassembling the steering gear assembly.
Introduces the drive system components and diagrams.
Step-by-step guide for removing and reinstalling the rear axles, including oil changes.
Procedure for removing and installing the complete drive assembly from the vehicle.
Detailed instructions for taking apart and putting back together the primary reduction gear case.
Procedure for disassembling the 3rd member of the drive axle.
Instructions for reassembling the 3rd member, including pinion gear shimming and bearing preload.
Detailed guide on calculating and selecting the correct shim for pinion gear depth.
Procedure for setting the pinion bearing preload and measuring rotation torque.
Steps for draining and refilling the differential with the correct type and amount of oil.
Overview of speed controller components and their arrangement.
Procedure for safely removing and reinstalling the speed controller and its heatsink.
Exploded view of the drive motor components.
Steps for removing the drive motor from the vehicle, including disconnecting wires.
Procedure for removing and installing the automatic electric brake unit.
Detailed instructions for disassembling and reassembling the drive motor.
Guide for inspecting the motor armature, commutator, brushes, and checking for wear.
Instructions for cleaning batteries, checking electrolyte levels, and handling battery acid safely.
Explains the electrolyte alarm, its triggers, and how to service batteries when it activates.
Guidance on charging batteries, including safety precautions and storage recommendations.
Lists required test equipment and important notes for performing electrical troubleshooting.
Provides initial checks for the vehicle's running condition and motor brake system.
Tests voltage inputs to the control logic for the ISO solenoid and controller.
Procedures for testing motor field resistance, continuity, and armature circuit.
Troubleshooting steps for diagnosing why the vehicle only operates in one direction.
Tests related to the key switch and circuit breaker functionality.
Steps to test for faults in the contactor coil, including open or shorted circuits.
Troubleshooting the accelerator module by testing voltages at various pins.
Procedure to test the forward/reverse switch and associated wiring for faults.
Tests the Anti-Rolloff feature by monitoring motor field current during vehicle movement.
Procedure for testing the electric motor brake engagement and release.
Table correlating pin numbers on the logic card to expected voltages under various conditions.
Lists fault codes indicated by the Sevcon power unit's status LED and their possible causes.
Troubleshooting procedures for the Lestronic II charger, including operation and testing.
Troubleshooting steps for the Signet charger, covering operation and status LED error codes.
Exploded views and part lists for common vehicle assemblies like axles, steering, and brakes.
Diagram and list of parts for the front axle assembly.
Diagram and list of parts for the steering sleeve assembly.
Diagram and list of parts for the front suspension, including leaf springs and U-bolts.
Diagram and list of parts for the drag link assembly.
Exploded view and part list for the steering gear.
Diagram and list of parts for the steering column assembly.
Diagrams and part lists for the master cylinder, brake lines, and front brake system.
Exploded view and part list for the master cylinder.
Diagram and part list for the rear hydraulic disc brake system.
Diagram and part list for the park brake linkage components.
Exploded view of the drive motor components.
Diagrams and part lists for the automatic electric brake system and its special order parts.
Diagrams and part lists for instrument panel components, including the Smart View Display.
Diagram and part list for the control panel assembly, including the powerpak controller.
Diagram and part list of typical electrical components including wiring, batteries, and chargers.
Diagrams and part lists for built-in and portable chargers.
Diagram and part list for the accelerator module.
Exploded view of the drive assembly components.
Diagram and part list for the drive assembly, including axles and suspension.
Diagram and part list for the rear axle, including bearing types and serial number notes.
Diagram and list of various decals for the vehicle, including safety and identification labels.
Diagram and part list for available hitch options.
Diagrams and part lists for standard components of the Taylor Truck model.
Diagrams and part lists for optional accessories like directional signals and strobe lights.
Part lists for optional cowl, windshield, cab, and windshield wiper assemblies.
Part lists for optional mirrors, doors, and interior dome light.
Diagram and part list for deckboard options, including diamond plate covers.
Part lists for optional cargo boxes with doors and windows, including watering system components.
Diagram and part list for stake side options, including gates and pockets.
Diagrams and part lists for standard components of the ET 3000 model.
Diagrams and part lists for cab interior components, including controls, dash, and seat switches.
Part lists for exterior components like windows, side panels, and deckboards.
Part lists for optional cargo boxes with doors and windows.
Details specialized tools required for maintenance, their function, and part numbers.
Provides recommended tightening torque values for various bolt sizes and grades.
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