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Taylor-Dunn Tiger TC-030-60 User Manual

Taylor-Dunn Tiger TC-030-60
186 pages
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The Best Way
To Go
About Your
Business
Tiger Tractor
A Division of Taylor-Dunn
®
Manufacturing
MANUAL MT-030-60-C
Operation, Maintenance, and
Replacement Parts Manual
Models Inlcuded:
TC-030-60
Published: 11/17/2010
Revision: A
Shown with optional
overhead guard
Serial Number Range:
183370 - 183373

Table of Contents

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Taylor-Dunn Tiger TC-030-60 Specifications

General IconGeneral
ModelTiger TC-030-60
CategoryTractor
Battery Voltage48V
Overall Width48 in
Load Capacity3, 000 lb (1, 361 kg)

Summary

Introduction

About This Manual

Explains the manual's purpose, scope, and content.

Operator and Owner Responsibilities

Details responsibilities of vehicle owners and operators for safety and maintenance.

How to Use This Manual

Explains the manual's organization and how to navigate it.

How to Identify Your Vehicle

Provides guidance on locating model and serial numbers on the vehicle.

Taking Delivery of Your Vehicle

Outlines steps for inspecting a new vehicle upon delivery.

Safety Rules and Operating Instructions

Standard Specifications

Lists key technical specifications for the vehicle model.

Safety Rules and Guidelines

Core safety rules for operating the vehicle.

Driver Training Program and Qualifications

Requirements and qualifications for vehicle operators.

Vehicle Controls - Instrument Panel

Details the function of instrument panel gauges and switches.

Vehicle Controls - Pedals and Steering

Explains operation of throttle, brake, shift lever, and steering.

Vehicle Operation - Starting and Stopping

Procedures for starting and stopping the vehicle engine.

Vehicle Operation - Driving, Parking, and Towing

Guidelines for safe driving, parking, and towing practices.

Refueling and Loading/Unloading Procedures

Safety guidelines for refueling and handling cargo.

Circuit Breaker Panel

Diagram and list of vehicle circuit breakers and their functions.

PM Checklist and Severe Duty Maintenance

Periodic maintenance schedule and guidelines for severe duty.

General Maintenance

Maintenance Guidelines

General safety and procedural guidelines for maintenance.

Lubrication and Fluids Chart

Lists lubricants and fluid capacities for various components.

Lubrication Diagram

Visual guide showing lubrication points on the vehicle.

Front Axle Service

Inspect and Adjust Front Wheel Bearings

Procedures to inspect and adjust front wheel bearing preload.

Align Front Wheels

Procedure for aligning front wheels, focusing on toe-in.

Front Hub, Steering Knuckle, King Pin Service

Disassembly and reassembly of these critical front axle components.

Replace Front Wheel Bearings, Steering Cylinder, and Ball Joint

Procedures for replacing key front axle service parts.

Front Axle Hardware Torque Specifications

Torque specifications for front axle hardware.

Steering Component Service

Replace Steering Cylinder and Ball Joint

Procedures for replacing steering cylinder and ball joint.

Steering Hardware Torque Specifications

Torque specifications for steering components.

Transmission Service Ford C6

Diagnosis and Testing Procedures

Troubleshooting and testing methods for the automatic transmission.

Transmission Fluid Level Check

Procedures for checking transmission fluid level and temperature.

Fluid Leakage and Checks

Diagnosing and identifying fluid leaks in transmission components.

Control Pressure and Vacuum Tests

Procedures for performing control pressure and vacuum tests.

Transmission Diagnosis Guides

Table of common transmission issues, causes, and resolutions.

Drive Axle Service

Drive Axle Oil Level and Change Procedures

Covers checking and changing drive axle oil.

Drive Axle Service Configurations

Details on TA268 and TA267 drive axle types.

Drive Axle Disassembly Procedures

General steps for disassembling the drive axle assembly.

Main Housing and Planetary Wheelend Assembly

Procedures for assembling main housing and planetary wheelend.

Standard Wheelend Assembly Procedures

Steps for standard wheelend disassembly and assembly.

Brake Service

Front Brake Service

Procedures for servicing front brakes, including pad and rotor replacement.

Rear Brake Service (TA267)

Procedures for servicing rear brakes on Axle TA267.

Adjust Parking Brake

Procedures for primary and secondary adjustment of the parking brake.

Brake System Hardware Torque

Torque specifications for brake mounting bolts.

Suspension

Front and Rear Suspension Components

Visuals and parts for front and rear suspension systems.

Suspension Hardware Torque Specifications

Torque specifications for suspension mounting hardware.

Tires and Wheels

Tire Inspection and Maintenance

Guidelines for inspecting tires for wear and damage.

Tire/Wheel Assembly Procedures

Steps for removing and installing tire/wheel assemblies.

Tires and Wheels Hardware Torque

Torque specifications for wheel nuts.

Battery Service

Battery Safety Warnings

Critical safety precautions for handling batteries.

Battery Cleaning, Testing, and Watering

Procedures for cleaning, testing, and watering batteries.

Battery Storage and Reinstallation

Guidelines for storing batteries and preparing them for service.

Wire Diagrams

Chassis Wiring Diagrams (P1 & P2)

Electrical diagrams for the vehicle chassis.

Engine Shutdown Wiring Diagram

Wiring diagram for the engine shutdown system.

Hydraulic System Service

Hydraulic System Safety and Diagram

Safety precautions and schematic of the hydraulic system.

Accumulator Discharge and Brake Bleeding

Procedures to safely discharge the accumulator and bleed brakes.

Parking Brake Adjustment

Procedures for adjusting the parking brake.

Illustrated Parts

Front Axle and Wheel Assemblies

Illustrated parts for front axle, wheel assemblies, and related components.

Rear Axle Assemblies

Illustrated parts for rear axle assemblies, including primary and secondary gears.

Brake System Components

Illustrated parts for front brakes, rear brakes, parking brake, and brake lines.

Engine and Fuel System Components

Illustrated parts for the Cummins engine, cooling, fuel system, and exhaust.

Transmission Components

Illustrated parts for transmission assembly, drive shaft, and internal components.

Steering and Suspension Components

Illustrated parts for steering linkage, hydraulic fittings, and suspension.

Electrical and Control Components

Illustrated parts for instrument panel, lights, wiring, and battery.

Appendixes

Suggested Torque Limits for Standard Hardware

Torque limits for standard hardware, including identification.

Brake Lining Handling Precautions

Safety precautions for handling brake pads/shoes, especially regarding asbestos.

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