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Tiger TC-030-60
Taylor-Dunn Tiger TC-030-60 User Manual
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he Best W
ay
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o
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our
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Tiger Tractor
A Division of Taylor-Dunn
®
Manufacturing
MANUAL MT-030-60-C
Operation, Maintenance, and
Replacement Parts Manual
Models Inlcuded:
TC-030-60
Published: 1
1/17/2010
Revision: A
Shown with optional
overhead guard
Serial Number Range:
183370 - 183373
2
Table of Contents
Table of Contents
5
About this Manual
6
Who Should Read this Manual
6
Responsibilities
6
How to Use this Manual
7
Conventions
7
How to Identify Your Vehicle
8
Taking Delivery of Your Vehicle
9
Notes
11
Standard Specifications
12
Driver Training Program
13
Driver Qualifications
13
Safety Rules and Guidelines
13
Vehicle Controls
14
Instrument Panel
14
Ignition Switch
14
Work Lights
14
Oil Pressure
14
Check Engine Light
15
Coolant Temperature
15
Battery Volt Meter
15
Fuel Gauge
15
Hour Meter
15
Horn Switch
15
Heater Blower Switch
16
Heater Water Valve
16
Windshield Wiper Switch
16
Instrument Panel (Continued)
16
Volt Electrical Outlet
16
Warning Light, Hydraulic Pressure
16
Throttle Pedal
17
Foot Brake Pedal
17
Park Brake
17
Transmission Shift Lever
17
Steering
17
Vehicle Operation
18
Safety Guidelines
18
Starting
18
Stopping the Engine
18
Driving
19
Hydraulics
19
Parking
19
Towing Loads
19
Towing this Vehicle
19
Refueling
20
Loading and Unloading
20
Draw Bar Pull (DBP), Definition
20
Circuit Breaker (CB) Panel
21
PM Checklist
22
Maintenance Guidelines for Severe Duty Applications
23
Daily Visual Inspection
23
Maintenance, Service and Repair
29
Adjust Front Wheel Bearings (Used Bearings)
30
Inspect the Front Wheel Bearings and King Pin
30
Adjust Front Wheel Bearings (New Bearings)
31
Align Front Wheels
31
Front Hub, Steering Knuckle, King Pin
32
Disassembly
32
Reassembly
32
Rebuild the Steering Cylinder
33
Replace Ball Joint
33
Replace Front Wheel Bearings
33
Replace the Steering Cylinder
33
Hardware Torque
34
Notes
93
Check Oil Level
94
Change Oil
94
Drive Axle Service
95
Disassembly
96
Wheelend, Planetary - TA268 Drive Axle
96
Main Housing Disassembly
97
Nose Reduction Box Disassembly - TA267
98
Prepare Parts for Assembly
98
Cleaning
98
Drying
98
Inspection
98
Assembly
99
Bevel Pinion and Cage Assembly
99
Differential and Bevel Ring Gear Assembly
99
Main Housing and Differential and Bevel Ring Gear Assembly
99
Main Housing and Pinion Cage Assembly
100
Nose Reduction Box Assembly - TA267
100
Planetary Wheelend
101
Standard Wheelend
103
Notes
105
Front Brake
106
Service Limits
106
Inspection
106
Replace Pads
106
Rebuild Caliper
107
Rear Brake - Axle TA267
108
Service Limits
108
Inspection
108
Brake Assembly
108
Installation
108
Adjust Parking Brake
109
Primary Adjustment
109
Secondary Adjustment
109
Inspection
109
Service Limits
109
Hydraulic System
110
Hardware Torque
110
Notes
119
Cleaning
120
Testing
121
Watering
122
Storing
123
Storage
123
Returning to Service
123
Remove/Install
124
Hardware Torque
125
Wire Diagrams
131
Hydraulic Diagram
132
Accumulator Charging Valve
133
Bleed Hydraulic Brake System
133
Brake Pedal Assembly
133
Discharge the Accumulator
133
Modulating Valve (Brake)
133
Adjust Parking Brake (Drive Shaft Brake Drum)
134
Secondary Adjustment
134
Inspection
134
Service Limits
134
Hardware Torque
135
Hydraulic Pump
135
Priority Control Valve
135
Relief Valve
135
Steering Valve
135
Notes
137
Default Chapter
138
Axle Assembly, Front
138
Axle Assembly, Rear Secondary Gears
140
Axle Assembly, Rear Axles
142
Axle Assembly, Rear Primary Gears
144
Brakes, Brake Pedal Linkage
145
Brakes, Brake Lines
146
Brakes, Front Axle
148
Brakes, Parking Brake
149
Brakes, Rear Axle
150
Cab
150
Cab Doors
151
Decals
151
Electrical, Miscellaneous
152
Engine, Cummins
153
Engine, Cooling System
154
Engine, Intake/Air Cleaner
155
Exhaust, Cummins Diesel
156
Frame and Body
156
Fuel System, Cummins Diesel
157
Heater
158
Hitch
158
Hydraulic Fittings, P1
160
Hydraulic Fittings, P2
162
Hydraulic Fittings, P3
164
Instrument Panel
166
Lights
167
Linkage, Throttle
168
Radio System
169
Steering, Mechanical Linkage
170
Suspension, Front
171
Suspension, Rear
172
Transmission Assembly / Drive Shaft
173
Transmission Components (P1)
174
Transmission Components (P2)
175
Transmission Components (P3)
176
Transmission Components (P4)
177
Wheels and Tires
178
Appendix A: Suggested Torque Limits for Standard Hardware
180
Hardware Identification
180
Standard Head Markings
180
Hex Bolts
180
Other Bolts
180
Hex Nuts
181
Hex Lock Nuts (Stover)
181
Other Nuts
181
Generic Torque Values
182
Appendix B: Brake Lining Handling Precautions
184
5
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Taylor-Dunn Tiger TC-030-60 Specifications
General
Model
Tiger TC-030-60
Category
Tractor
Battery Voltage
48V
Overall Width
48 in
Load Capacity
3, 000 lb (1, 361 kg)
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