TCP Hi-T500 - User Manual

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Compact Tracked

Carrier Mk 5 vl

Workshop Manual

TCP2473 Iss B Feb 2008

DCA 00257

Taylor Construction Plant Ltd.

Quayside Industrial Park, Bates Road,

Maldon, Essex, CM9 5FA

Tel:+44 (0)1621 850777

Fax:+44 (0)1621 843330

mailtcp.eu.com

www.tcp.eu.com

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Main Page

Table of Contents3
Preliminary5
- Foreword5
- Warranty5
- Certificate of Conformity6
- Kubota Engine Dealers6
- Service Bulletins6
- Machine Identification6
- Theft Deterrence6
  - Recovery of a Stolen Machine7
- Safety7
- Specifications9
Description11
- Introduction11
- Electrics11
- Hydraulics13
Section 2 Operation15
- Controls15
  - Throttle15
  - Steering15
- Daily Pre-Start Inspection15
- Engine Operation16
- Starting the Engine16
- Starting the Engine with Jumper Cables16
- Battery Charging17
- Moving and Stopping17
- Stopping the Engine17
- Parking17
- Loading17
- Tipping18
- Average Specific Gravity19
Section 3 Maintenance21
- General21
- Engine Maintenance21
- Safety Precautions21
- Maintenance Intervals21
- Service Access22
- Lubrication22
- General Inspection23
- Daily Check23
- Engine Oil Check24
- Engine Oil Change24
- Air Filter24
- Fuel Filters25
- Hydraulic Filter/Oil27
- Charging the Battery28
- Changing Track Motor Oil28
Section 4 Fault Finding29
- Starting29
  - Engine will Not Crank Properly29
  - Engine Cranks but will Not Fire29
- Battery Charging Check30
- Tracking Speed30
Section 5 Parts Replacement31
- Recommended Tools31
- Housing Removal31
- Air Filter31
- Exhaust System32
- Ram32
- Hydraulics Purging33
Valve Block33
- Track Drive Motor34
- Battery34
Oil Cooler Fan35
- Engine and Pump Replacement35
- Engine Removal36
- Engine Preparation38
- Hydraulic Pump42
- Track43
Section 6 Hydraulic Pressure Adjustments47
- Introduction47
- Fitting Test Gauge47
- Service Line Relief Valve Adjustment48
- Ram Pressure Levels49
- Track Drive Pressures50
- Completion51
Section 7 Drawings53
- Tracked Carrier Assy 2350 GA53
- Chassis Assy Stage 1 SA-2351-0154
- Chassis Assy Stage 2 SA-2351-0255
Chassis Assy Stage 3 SA-2351-0355
Chassis Assy Stage 4 SA-2351-0457
Chassis Assy Stage 5 SA-2351-0558
Engine Enclosure Assy SA-147159
Labels (Decals) SA-146760
Battery Box Assy SA-235661
Engine Assy & Dressing Kit SA-1928-0162
Cooler Assy, Hydraulic SA-147064
Cold Start Assy Kubota Filter SA-192565
Electrical Schematic 0C95 235566
Loom for Kubota 0C95 1574-0168
Two Speed Loom WL-1574-0269
Loom for Cold Start WL-1574-0471
Battery Leads.235772
Jump Lead Link 160773
Carrier Hydraulics 235274
Hydraulic Hose Assy SA-235376
Hydraulic Tank Assy SA-138877
Control Valve SA-159878
Sound Kit Seq. Assy Chassis 1591 SA79
Sound Kit Seq. Assy 1592 SA80
Appendix A Nut & Bolt Torque Specification81
Specific Torque Settings81
Generic Torque Settings81

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TCP Hi-T500 Specifications

General

Brand	TCP
Model	Hi-T500
Category	Tractor
Language	English

TCP Hi-T500 - User Manual

Table of Contents

TCP Hi-T500 Specifications