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Recline Forma
Technogym Recline Forma Service Maintenance Manual
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S
ERVICE
&
MAINTENANCE MANUAL
R
EV
. 1.0
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 General Notices
9
Introduction
9
Recommendations
9
General Rules for Repair Procedures
10
2 Technical Characteristics
11
Characteristic
11
Mechanical Characteristics
11
Electrical Characteristics
11
Ambient Specifications
12
Conformity to Regulations
12
Product Codes
13
Wiring Diagram
14
Cables
15
3 Principles of Operation
17
Block Diagram
17
Display Board
18
Csafe Board
19
Tgs/Smart Card Board
19
Cardio Receiver
19
Connectors Panel
19
Brake Board
19
Brake
20
Speed Sensor
21
Brake Control
21
Mechanics
21
Control
21
The Signals Involved
22
4 Accessories
25
Cardio Theater Connection
25
Pc Link for Programming
25
5 Installation Instructions
27
Specifications and Requirements
27
Installation
27
First Power
28
6 Troubleshooting
29
Service Troubleshooting Menu
30
Automatic Test
30
I2C Devices Test
31
LED Test
31
Serial Ports Test
31
Manual Test
31
Man. Keyboard Test
31
The Display Fails to Illuminate
32
The Equipment Is Blocked" Message on the Display
35
Error Detected by Brake Board
36
There Is no Resistance
38
The Resistance Is Incorrect
39
The Speed Signal Is Incorrect
41
The Machine Does Not Read the Tgs/Smart Card
42
There Is no Heart Rate Signal
44
Ricevitore Telemetrico HFU
44
The Telemetric Hr Signal Is Incorrect
45
7 Disassembly of Components
47
Disassembling the Display
47
Disassembling the Circuit Boards on the Display
49
Disassembling the Keyboard
50
Disassembling the Cardio Receiver
51
Disassembling the Pedals and the Pedal Cranks
52
Disassembling the Guards
53
Disassembling the Electrical Box
54
Disassembling the Belt
55
Disassembling the Pulley
56
Disassembling the Brake Winding
57
Disassembling the Brake Group
58
Disassembling the Speed Sensor
60
Disassembling the Platforms with Csafe Board Connectors and Power Entry Module
61
Disassembling the Saddle
63
Disassembling the Saddle Handlebars
64
8 Adjustments
65
Belt Tension
65
Speed Sensor Position
66
Brake Assembly
67
Saddle Sliding
68
9 Machine Configuration
69
User Menu Configuration
69
Language
69
Distance
70
Maximum Excercise Time
70
Pause Time
70
Default Age
71
Default Weight
71
Default Time
71
DEFAULT CALORIES : XXX
72
Default Distance
72
Enable TGS
72
Enable Keyboard
73
Modifiable Target Heart Rate
73
Enable Custom Messages
73
Resetting Parameters to Default Values
74
Format P
74
Service Menu Configuration
75
Time and Date
75
Hour
76
Minutes
76
Day
76
Month
76
Year
76
Set Clock
76
Low Kit Parameter
76
Read from Low Kit
77
Write to Low Kit
77
Default Setting
77
Configuration Parameters Table
78
Operating Data
78
Read from Low Kit
79
Write to Low Kit
79
Machine Usage Data
79
Errors Log
79
Read from Low Kit
80
Reset Errors
80
View Errors
80
Standard Settings
81
Low Kit Menu
81
Low Kit Version
82
Low Kit Fault Code
82
High Kit Version
82
10 Scheduled Maintenance
83
Daily Maintenance Operations
83
Setting up the Operation
83
External Cleaning Operations
83
Monthly Maintenance Operations
84
Saddle Cleaninig Operation
84
Check Wear of Foot Straps
84
Checking the Operation of the Cardiotester Receiver
84
Twice-Yearly Maintenance Operations
85
Carrying out the Monthly Maintenance Procedure
85
Setting up the Operation
85
Cleaning Operations
85
Checking the Working Conditions
85
Checking the Wear of Rubber Parts
85
Checking the Belt
85
Checking the Display
85
Checking the Wiring and Connections
85
11 Appendix
87
Updating the
87
Required Tools
88
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Technogym Recline Forma Specifications
General
Type
Recumbent Bike
Resistance Levels
12
Display
LCD Display
Max User Weight
160 kg
Heart Rate Monitoring
Hand Sensors
Programs
6 preset programs
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