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TECO-Westinghouse E510 User Manual

TECO-Westinghouse E510
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INSTRUCTION MANUAL
DOCUMENT - TECO-E510IM
Ver 01: 2015.08
230V Class 1~
IP66/NEMA 4X
0.4 - 2.2 kW / 0.5 - 3 HP
230V Class 3~
IP66/NEMA 4X
0.4 - 15 kW / 0.75 - 20 HP
460V 460V Class 3~
IP66/NEMA 4X
0.45- 18.5 kW / 1 - 25 HP
Read all operating instructions before installing,
connecting (wiring), operating, servicing, or inspecting
the inverter.
Ensure that this manual is made available to the end user of
the inverter.
Store this manual in a safe, convenient location.
T
The manual is subject to change without prior notice.
E510
INVERTER

Table of Contents

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TECO-Westinghouse E510 Specifications

General IconGeneral
SeriesE510
Input Frequency50/60 Hz
Output Frequency0-400 Hz
Cooling MethodForced air cooling
Output Voltage3-Phase 0-Input Voltage
Power Rating0.75 to 630 kW (depending on model)
Overload Capacity150% for 60 seconds
Braking UnitBuilt-in or external
Control MethodV/F control, Sensorless Vector Control
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheat, Short Circuit
CommunicationModbus RTU
Operating Temperature-10°C to +50°C
HumidityLess than 95% RH (non-condensing)
AltitudeBelow 1000m without derating

Summary

1 Safety Precautions (English)

1.1 Before Supplying Power to the Inverter

Ensure correct wiring, careful handling, fire prevention, and adequate ventilation. Avoid operating with wet hands.

1.2 Wiring

Wiring must be by qualified personnel. Turn off power before wiring. Ensure proper grounding. Do not perform dielectric voltage tests.

1.3 Before Operation

Verify inverter capacity matches parameters. Reduce carrier frequency for long cables. Install covers before power on.

1.5 Operation

Install covers before power on. Do not connect/disconnect motor during operation. Beware of sudden starts after alarm reset.

1 Consignes de sécurité (Français)

1.1 Avant d'alimenter le disque dur

Ensure correct wiring, careful handling, fire prevention, and adequate ventilation. Avoid operating with wet hands.

1.2 Câblage

Wiring must be by qualified personnel. Turn off power before wiring. Ensure proper grounding. Do not perform dielectric voltage tests.

1.3 Avant l'opération

Verify inverter capacity matches parameters. Reduce carrier frequency for long cables. Install covers before power on.

1.5 Opération

Install covers before power on. Do not connect/disconnect motor during operation. Beware of sudden starts after alarm reset.

3 Environment and Installation

3.10 Inverter Wiring

Wiring precautions: Do NOT remove covers while power is applied. Connect all wiring before applying power. Wait 5 mins after power off.

4 Keypad and Programming Functions

4.1 LED Keypad

Describes keypad display, LED indicators (Hz/RPM, FWD, REV, FUN), and the 8 function keys.

4.2 Parameters

Lists parameter groups (00-15) and their descriptions, with notes on adjustability and availability.

Group 00: Basic parameters

Details basic parameters: Control Mode, Run Command Source, Frequency Command Source, and acceleration/deceleration times.

Group 07: Start/Stop Parameters

Configures momentary power loss restart, auto restart attempts, reset modes, direct running on power up, and DC brake.

Group 08: Protection Parameters

Defines trip prevention, over voltage, motor overload, over torque, fire mode, and ground fault protection settings.

Group 10: PID Parameters

Details PID parameters: target value, feedback value, mode selection, proportional, integral, and derivative gains.

5 Check motor rotation and direction

6 Speed Reference Command Configuration

00-05: Main Frequency Command (Frequency Source)

Sets the frequency command source: keypad, external signals, communication, or PID.

6.2 Reference from External Analog Signal (0-10V / 4-20mA)

Configures analog input (AI1/AI2) for 0-10V or 4-20mA signals as speed reference, including potentiometer setup.

6.3 Reference from Serial Communication RS485 (00-05=5)

Sets speed reference via serial communication (RS485 Modbus RTU). Includes default settings and register info.

7 Operation Method Configuration (Run / Stop)

00-02: Run Command Selection

Sets the operation command source: Keypad, External Terminal, Communication, or PLC.

7.1 Run/Stop from the Keypad (00-02=0) – Default Setting

Describes using RUN and STOP keys on the keypad for forward/reverse operation and stopping the inverter.

7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1)

Explains using external contacts/switches for Run/Stop and Forward/Reverse commands, detailing 2-wire operation.

7.3 Run/Stop from Serial Communication RS485 (00-02=2)

Details controlling Run/Stop via serial communication (RS485 Modbus RTU), including command registers for FWD/REV.

8 Motor and Application Specific Settings

8.1 Set Motor Nameplate Data (02-01, 02-05)

Sets motor rated power (02-05) and rated current (02-01) based on the motor's nameplate for proper operation.

8.2 Acceleration and Deceleration Time (00-14, 00-15)

Sets acceleration and deceleration times for output frequency from 0 to maximum frequency and vice versa.

9 Using PID Control for Constant Flow / Pressure Applications

9.1 What is PID Control?

Explains PID control basics: maintaining process variables by regulating output frequency using feedback.

10 Troubleshooting, Fault Diagnostics and Maintenance

10.2 Fault Detection Function

Lists causes and solutions for faults: Over Voltage (OV), Under Voltage (LV), Overheat (OH), EEPROM, CT Fault.

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