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Tecumseh TVXL220 User Manual

Tecumseh TVXL220
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh TVXL220 Specifications

General IconGeneral
Fuel TypeGasoline
Air-CooledYes
L-HeadYes
Oil Capacity20 oz (0.6 L)
Starting SystemRecoil
Engine Type4-Cycle, L-Head, Vertical Shaft
Ignition SystemSolid-state magneto

Summary

Chapter 1 General Information

Engine Identification

Identifies engine model, serial numbers, and date of manufacture stamped on the housing or decal.

Interpretation of Model Number

Explains how to decode the letters and numbers in the engine model to understand its basic type and features.

Short Blocks

Information on identifying and transferring model numbers to new short blocks for correct parts identification.

Fuel

Recommends unleaded regular gasoline and provides guidance on reformulated and oxygenated fuels.

Engine Oil

Specifies oil type, viscosity, and capacity for various engine models, advising against SAE 10W40.

Tune-Up Procedure

Outlines a minor tune-up procedure to ensure proper engine operation, including air cleaner and spark plug checks.

Storage

Provides essential precautions for storing engines with fuel, including draining or stabilizing fuel.

Chapter 2 Air Cleaners

Troubleshooting or Testing

Guides on diagnosing performance issues caused by restricted or oil-soaked air filter elements.

Service

Details procedures for cleaning polyurethane filter elements and replacing paper filter elements.

Disassembly Procedure

Step-by-step instructions for removing the air cleaner assembly and its components.

Chapter 3 Carburetors and Fuel Systems

General Information

Introduces float and diaphragm carburetor types, their functions, and identification methods.

Operation

Explains carburetor operation at different engine speeds (idle, intermediate, high speed).

Carburetor Identification

Provides simple procedures to identify different Tecumseh carburetor series based on their features.

Engine Troubleshooting

A flow chart to diagnose engine starting problems, guiding users through checks for spark and fuel.

Carburetion Troubleshooting

A detailed chart correlating air, diaphragm, and fuel system problems with engine operating conditions.

Testing

Outlines procedures for testing engine starting and fuel systems, including spark and compression checks.

Service

Covers carburetor pre-sets and adjustments, emphasizing notes on emission-grade carburetors.

Final Adjustments (Non Emission Engines)

Details the procedure for making final mixture adjustments on non-emission engines for optimal performance.

Disassembly Procedure

Step-by-step instructions for disassembling float style carburetors, including component removal.

Float Adjusting Procedure

Explains how to check and adjust float height for proper engine starting and operation.

Inspection

Guides on inspecting carburetor components like throttle shafts, mixture screws, and fuel bowls for wear or damage.

Assembly

Provides instructions for assembling carburetor components, including welch plugs, shafts, and fittings.

Chapter 4 Governors and Linkage

General Information

Introduces governor assembly and linkage, explaining the governor's function in maintaining constant RPM.

Troubleshooting

Addresses engine problems suspected to be governor-related, like hunting or overspeeding.

Engine Overspeeding

Details immediate actions and checks for engines running at excessive RPM to prevent damage.

Engine Surging

Guides on diagnosing and correcting engine RPM fluctuations (hunting) by checking governor adjustment and linkages.

Governor Adjustment

Explains the procedure for adjusting the governor lever and clamp for proper engine speed control.

Speed Controls and Linkage

Covers different types of speed controls and linkage attachments, emphasizing correct placement during reassembly.

Adjusting RPM on Medium Frame Vertical Speed Control

Details how to adjust high and low engine RPM settings on specific vertical speed control systems.

Chapter 5 Rewind Starters

General Information

Explains the function of rewind starters on vertical and horizontal shaft engines and their engagement mechanisms.

Service

Covers diagnosing starter problems by inspecting components like dogs, cups, springs, and ropes.

Disassembly Procedure

Step-by-step instructions for disassembling various types of rewind starters.

Assembly Procedure

Step-by-step instructions for reassembling rewind starter components, ensuring proper spring loading and dog engagement.

Chapter 6 Electrical Systems

General Information

Introduces the three main elements of an electrical system: battery, starting circuit, and charging circuit.

Starting Circuit and Electric Starters

Details the sequence of operations for the electric starter circuit, from switch activation to engine cranking.

Charging Circuit

Explains how the alternator coil and flywheel magnets induce current for charging the battery.

Troubleshooting Electrical Starter Circuit Flow Chart

A diagnostic flowchart to identify and resolve issues with the electric starter circuit.

Troubleshooting Electrical Charging Circuit Flow Chart

A flowchart to systematically diagnose and troubleshoot problems within the electrical charging circuit.

Testing Procedure

Provides detailed steps for testing both the starting and charging circuits using electrical testers.

18 Watt A.C. Lighting Alternator

Details the system check for the 18-watt AC lighting alternator, including voltage readings at different RPMs.

Low Oil Shutdown Switches

Describes how to check the function of the low oil shutdown switch to prevent engine damage.

Service

Covers service procedures for 12 and 120 volt electric starters, including disassembly and inspection.

Chapter 7 Flywheel Brake Systems

General Information

Explains Tecumseh's brake systems, designed for operator safety by stopping blades within three seconds.

Operation

Describes how the bottom surface and inside edge systems apply the brake pad to the flywheel to stop the engine and blade.

Service

Outlines service procedures for brake systems that fail to kill ignition or stop the blade within the specified time.

Starter Interlock Switch

Explains how the starter interlock switch functions as a safety device and how to test and replace it.

Chapter 8 Ignition

General Information

Introduces Tecumseh's ignition systems: solid state capacitor discharge (CDI) and magneto ignition (points).

Solid State Ignition System (CDI)

Explains the operation of CDI systems, from energy storage to high-voltage output to the spark plug.

Magneto Ignition System (Points)

Describes the operation of magneto ignition systems, involving flywheels, coils, and contact points.

Ignition Troubleshooting

A flow chart to diagnose ignition problems, covering no-spark conditions and erratic engine running.

Testing Procedure

Provides step-by-step testing procedures for ignition systems, including spark checks and component inspections.

Spark Plug Service

Instructions for removing, cleaning, gapping, and installing spark plugs, including conditions causing fouling.

Ignition Timing Procedure

Explains how to set ignition timing for optimal engine performance, covering points and solid state systems.

Chapter 9 Internal Engine and Cylinder

General Information

Covers engine internal components like cylinder block, piston, crankshaft, camshaft, valves, and lubrication systems.

Operation

Explains the fundamental four-stroke engine cycle: intake, compression, power, and exhaust.

Lubrication Systems

Details lubrication systems for horizontal and vertical shaft engines, including splash and plunger oil pumps.

Engine Operation Problems

Lists common engine issues like knocking, overheating, surging, misfires, vibration, oil consumption, and low power.

Testing

Provides testing procedures for common engine operation problems, including knocks, overheating, and surging.

Disassembly Procedure

Step-by-step instructions for disassembling engine components, starting from basic external parts to internal ones.

Cylinders

Guides on inspecting and measuring cylinder bores, including procedures for honing and re-sizing.

Pistons, Rings, and Connecting Rods

Covers inspection and service for pistons, rings, and connecting rod assemblies, including side clearance and end gap checks.

Crankshafts and Camshafts

Details inspection and service for crankshafts and camshafts, including timing marks and compression release mechanisms.

Valves

Provides instructions for checking valve clearance, grinding valve faces, and reinstalling valves with springs.

Oil Seal Service

Details the correct method for removing and installing oil seals, emphasizing proper use of tools and protectors.

Crankshaft Bearing Service

Outlines procedures for servicing crankshaft ball bearings, including removal, installation, and torque specifications.

Chapter 10 Engine Specifications

Four Cycle Torque Specifications

Lists torque specifications for various engine components across different engine models and applications.

Engine Specifications Standard Point Ignition

Provides detailed engine specifications, including bore, stroke, and clearances, for standard point ignition models.

Solid State and External Ignition

Lists engine specifications for models equipped with solid state and external ignition systems.

Decimal/Fraction Conversions

A reference table for converting decimal measurements to fractional equivalents.

Chapter 11 Educational Materials and Tools

Available Technician's Handbooks

Lists available technician handbooks covering diagnosis and repair for various Tecumseh engine series.

Special Booklets

Lists specialized booklets providing quick reference for carburetor issues, ignition systems, and failure analysis.

Quick Reference Chart Booklet

A booklet providing quick reference information for servicing engines and motion drive systems.

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