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Tecumseh TVXL840 User Manual

Tecumseh TVXL840
36 pages
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This manual covers the following models:
TVS, TVXL, HXL, HSK 840 - 850
Other illustrated Tecumseh 2-Cycle Engine, 4-Cycle Engine
and Transmission manuals; booklets; and wall charts are
available through Tecumseh.
For complete listing write or call
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
HSK/HXL840 - 850
TVS/TVXL840
2-Cycle Engines
Not For Resale
www.SmallEngineDiscount.com

Table of Contents

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Tecumseh TVXL840 Specifications

General IconGeneral
BrandTecumseh
ModelTVXL840
CategoryEngine
LanguageEnglish

Summary

ENGINE IDENTIFICATION AND CARE

IDENTIFICATION

How to identify engine models, serial numbers, and dates of manufacture.

Interpretation of Model Number

Explains the meaning of letter designations in engine model numbers.

FUEL/OIL MIX

Details the correct fuel and oil mixture ratios for engine operation.

FUELS

Recommends specific types of gasoline for Tecumseh engines.

STORAGE

DRAIN FUEL INTO APPROVED CONTAINER OUTDOORS, AWAY FROM OPEN FLAMES.

Safety instruction for draining fuel before storing the engine.

TUNE-UP PROCEDURE

CAUTION: Remove spark plug wire before doing any service work on engine.

Critical safety warning before performing tune-up procedures.

EXHAUST PORT CLEANING

AIR CLEANER

POLYURETHANE-TYPE AIR CLEANER

Procedure for cleaning and servicing polyurethane air filter elements.

PAPER TYPE AIR CLEANER

Guidelines for replacing paper air cleaner elements.

KLEEN-AIRE® CANISTER STYLE DUAL STAGE AIR CLEANER

Servicing instructions for dual-stage air cleaners.

2 CYCLE THEORY OF OPERATION

OPERATION OF HSK, HXL840-850 MODELS

Explains the operational cycle of specific engine models.

TERMS

Defines common terminology used for 2-cycle engines.

LUBRICATION

Describes how 2-cycle engines are lubricated via fuel/oil mix.

OPERATION OF TVS, TVXL840

Explains the loop scavenge system of TVS/TVXL840 engines.

CARBURETION

CARBURETOR IDENTIFICATION

How to identify Tecumseh carburetors by model and date code.

SERIES I OPERATION

Explanation of how Series I carburetors function.

SERIES VI OPERATION

Explanation of how Series VI carburetors function.

SERVICING THE CARBURETOR - SERIES VI

REBUILDING THE CARBURETOR

Step-by-step guide for rebuilding a Series VI carburetor.

FLOAT SETTING

SERVICING THE CARBURETOR SERIES I

SERVICE

CARBURETOR PRE-SETS AND ADJUSTMENT

Procedures for setting and adjusting carburetor mixture screws.

Final Adjustments

Steps for fine-tuning carburetor settings for optimal performance.

TROUBLESHOOTING CARBURETION SERIES I

PISTON AND RINGS

NOTE: Piston ring end gaps should be staggered upon installation.

Important tip for correct piston ring installation.

E.G.R. TUBE

SERVICE & INSTALLATION TVS / TVXL 840 ONLY

Procedures for servicing the EGR tube on specific models.

PORT PLUG REINSTALLATION

Instructions for reinstalling port plugs in the engine block.

ANTI-PUDDLING METER HOLE SCREEN

REPLACEMENT OF SCREEN

Procedure for replacing the anti-puddling meter hole screen.

SELF-ENERGIZING BRAKE SYSTEM

DISASSEMBLY OF THE BRAKE SYSTEM.

Steps for taking apart the self-energizing brake system.

REASSEMBLY OF THE BRAKE SYSTEM.

Steps for putting the self-energizing brake system back together.

GOVERNOR LINKAGE, AND ADJUSTMENT

LINKAGE LOCATION.

Guidance on marking governor linkage points for reassembly.

GOVERNOR ADJUSTMENT.

Procedure for properly adjusting the engine's governor.

GOVERNOR FOLLOWER ARM AND SHAFT ASSEMBLY.

Servicing the governor follower arm and shaft.

GOVERNOR LINKAGE AND ADJUSTMENT HXL, HSK840 - 850

IDLE RPM ADJUSTMENT SCREW

Specifics on adjusting the idle speed governor screw.

HIGH SPEED RPM ADJUSTMENT SCREW

Specifics on adjusting the high speed governor screw.

REWIND STARTER

TYPE I

Disassembly and reassembly procedures for Type I rewind starters.

THIS REWIND SPRING IS NOT IN A CANISTER.

Important handling note for rewind springs.

TYPE II

Disassembly and reassembly procedures for Type II rewind starters.

840 - 850 DISASSEMBLY

MODEL 840-850 DISASSEMBLY.

General steps for disassembling 840-850 engine models.

EXHAUST PORT CLEANING.

Cleaning exhaust ports as part of the disassembly process.

FLYWHEEL BRAKE PAD ENGAGEMENT WARNING

FLYWHEEL AND LINKAGE REMOVAL PROCEDURES

BE SURE TO MARK LINKAGE CONNECTIONS.

Important tip for marking governor linkage positions.

On TVS/TVXL840 models remove the 3 screws that hold the speed control to the block.

Procedure for removing the speed control bracket on specific models.

ENGINE COMPONENT REMOVAL AND INSPECTION

840 - 850 REASSEMBLY

840 HORIZONTAL AND VERTICAL REASSEMBLY.

General steps for reassembling 840-850 engines.

CRANKCASE COVER ALIGNMENT AND REASSEMBLY

It is critical the crankcase cover be aligned to the crankcase at the PTO end.

Importance of precise crankcase cover alignment during reassembly.

TVS/TVXL840 SPECIFIC ASSEMBLY PROCEDURES

NOTE: TO PREVENT "O" RING DAMAGE, ALWAYS LUBRICATE THEM WITH OIL ON ASSEMBLY.

Important note for preventing damage to "O" rings during assembly.

FINAL ENGINE ASSEMBLY STEPS

Before repositioning the flywheel be sure to place the brake in the disengaged position.

Crucial step to ensure the brake is disengaged before flywheel installation.

TORQUE SPECIFICATIONS

NOTE: Torque is below 5 Ft/LBS. will not be listed.

Information regarding the scope of torque specifications listed.

ENGINE SPECIFICATIONS

NOTE: SPECIFICATIONS ARE IN INCHES ( ) ARE FOR METRIC DIMENSIONS

Clarification on units used in the engine specifications table.

TRAINING AIDS AND TOOLS

VIDEO PROGRAMS

Category of training resources including video programs.

SPECIAL BOOKLETS

Category of supplementary reference materials.

CARBURETOR TROUBLESHOOTING BOOKLET

Booklet focused on carburetor problems and repairs.

IGNITION SYSTEMS TROUBLESHOOTING BOOKLET

Booklet for identifying and repairing ignition system issues.

TESTER BOOKLETS

Category of resources for testing electrical components.

TOOLS

TOOL KIT 670195B

Description of a tool kit for 2 and 4 cycle engines.

OIL SEAL PROTECTOR

Specific tool for protecting oil seals during installation.

OIL SEAL REMOVER

Tool designed for the removal of oil seals.

TORX DRIVERS

Listing of various Torx driver sizes for specific fasteners.

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