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Teledyne Cetac Technologies ASX-560 User Manual

Teledyne Cetac Technologies ASX-560
106 pages
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ASX-560 / ASX-280 Autosampler
Manual Part Number 480215 Rev2
Operators Manual

Table of Contents

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Teledyne Cetac Technologies ASX-560 Specifications

General IconGeneral
BrandTeledyne Cetac Technologies
ModelASX-560
CategoryLaboratory Equipment
LanguageEnglish

Summary

Introduction to the Autosampler

Overview of Autosampler

General introduction to the autosampler's capabilities and design.

Autosampler Standard Components

Lists and describes the main physical parts of the autosampler.

Additional Equipment Required for Operation

Specifies necessary external hardware for operation.

Optional Accessories for Autosampler

Lists available add-ons for enhanced functionality.

Chemical Compatibility Guide

Details material resistance to various chemicals.

Resources for More Information

Provides resources for further assistance.

Preparing for Autosampler Installation

Choosing an Installation Location

Guidance on selecting an optimal installation site.

Autosampler Space Requirements

Dimensions and footprint needed for the autosampler.

Work Surface Stability Requirements

Criteria for the stability of the mounting surface.

Rinse Solution Setup Requirements

Information on the necessary rinse agent setup.

Liquid Waste Routing Requirements

Guidelines for proper disposal of waste liquids.

Autosampler Power Requirements

Details on power supply and connections.

Unpacking the Autosampler

Steps for safely removing the unit from its packaging.

Installing the Autosampler

Mounting the Tray and Rinse Station

Procedures for attaching key components to the base.

Mounting the Z-Drive Assembly

Steps for attaching the vertical movement assembly.

Attaching Z-Drive to Autosampler Arm

Detailed instructions for securing the Z-drive.

Connecting the Rinse Station

How to connect the rinse station to fluid sources.

Pumped Drain Arrangement Setup

Setup for draining waste using the peristaltic pump.

Gravity Drain Arrangement Setup

Setup for draining waste via gravity.

Dual-Rinse Gravity Drain Arrangement

Configuration for gravity drain with dual rinse.

Dual-Rinse Pumped Drain Arrangement

Configuration for pumped drain with dual rinse.

Assembling and Placing Sample Vial Racks

How to set up sample racks.

Installing the Sample Probe

Steps for fitting the sample probe.

Connecting to Analytical Instrument Port

Linking the autosampler to the main instrument.

Connecting Autosampler to Power Supply

Electrical connection procedures.

Connecting Autosampler to Host Computer

Establishing communication with the control PC.

Connecting a Serial Cable

Steps for serial connection.

Connecting a USB Cable

Steps for USB connection.

Verifying Installation (IQ and OQ)

Basic Verification Checks

Essential checks after installation.

Installation Qualification (IQ) Procedures

Procedures to confirm correct installation.

Inventory of Supplied Equipment

Checking all shipped items are present.

Operating Environment Checklist

Verifying environmental conditions are met.

Visual Inspection for Damage

Checking for shipping damage.

Installation Checklist Steps

A list of installation steps to verify.

Communication Test

Verifying data link between autosampler and computer.

X/Y/Z Movement and Alignment Test

Testing probe movement and positioning.

Peristaltic Pump Test

Verifying pump operation.

Saving the Test Record

How to record test results.

Clearance Inspection

Checking for obstructions.

Operational Qualification (OQ)

Assessing system performance against method requirements.

Performance Qualification (PQ)

Verifying consistent system performance.

Autosampler IQ Checklist

A detailed checklist for Installation Qualification.

Autosampler OQ Checklist

A detailed checklist for Operational Qualification.

Using the Autosampler

Establishing Optimal Operating Conditions

Setting up the environment for best performance.

Creating the Lab Environment

Guidelines for lab conditions.

Replacing Autosampler Components

Information on periodic part replacement.

Purchasing Supplies

Guidance on acquiring necessary consumables.

Arranging the Sample Vial Racks

How to organize sample racks in the tray.

Starting the Autosampler Sequence

Procedures for initiating sample analysis.

Shutting Down the Autosampler

Steps for properly powering off the unit.

Flushing Rinse Station and Flow Path

Cleaning procedures for the fluidic system.

Using the Autosampler Utility

Installing the ASX Dashboard Software

Steps to install the control software.

Starting the ASX Dashboard

Launching the software interface.

Changing Movement Speed and Rinse Pump Speed

Adjusting operational parameters.

Dual Rinse Configuration

Settings for enhanced rinsing cycles.

Dual Rinse Timing Settings

Configuring rinse cycle timing.

Pump Speed for Dual Rinse

Setting the pump speed for dual rinse.

Maintaining the Autosampler

Cleaning the Autosampler

General cleaning procedures.

Daily External Cleaning

Routine daily cleaning tasks.

Weekly Cleaning Procedures

More thorough weekly cleaning.

Cleaning the Sample Probe

Specific cleaning for the sample probe.

Checking for Leaks

Inspecting fluid connections for leaks.

Replacing Peristaltic Pump Tubing

How to replace worn pump tubing.

Aligning the Autosampler

Procedures for re-aligning the instrument.

Checking Home Position Alignment

Verifying the probe's home position.

Setting the Z-Axis Travel

Adjusting the vertical movement range.

Replacing the Z-Drive Assembly

Instructions for replacing the Z-drive assembly.

Removing the Old Z-Drive

Steps to uninstall the current Z-drive.

Installing the New Z-Drive

Steps to install a replacement Z-drive.

Replacing the Rinse Station

Procedures for replacing the rinse station unit.

Replacing the Sample Tray

Instructions for replacing the sample tray.

Replacing Home Flag/Guide Plate

How to replace the home flag component.

Troubleshooting the Autosampler

Power System Problems

Diagnosing issues related to power supply.

Communications Interface Problems

Troubleshooting connection issues.

RS-232 Serial Cable Problems

Specific issues with serial connections.

USB Cable Problems

Specific issues with USB connections.

Software Configuration Problems

Issues arising from incorrect software setup.

Z-Drive Problems

Troubleshooting issues with the Z-drive assembly.

Contamination and Carryover Problems

Addressing sample contamination issues.

Saving a Log File

How to extract system logs for support.

Using the C-Term Terminal Program

Using command-line interface for diagnostics.

Installing C-Term Software

Steps to install the terminal program.

Starting C-Term Application

Launching the C-Term application.

Overview of the C-Term Window

Description of the C-Term interface.

Configuring C-Term

Setting up C-Term for communication.

Autosampler Commands

List of commands for autosampler control.

Returning Product for Service

Procedures for product returns.

Shipping the Product

Guidelines for safely shipping the unit.

Product Warranty Statement

Details of the product warranty.

Returned Product Procedures

Steps for returning products.

Returned Product Warranty Determination

Process for warranty claims.

Safety and Regulatory Information

Product Characteristics

General overview of product characteristics.

Environmental Characteristics

Operating and storage environment conditions.

Electrical Characteristics

Power and connector specifications.

Power Requirements

Details on power input/output.

Input and Output Connectors

Description of ports.

Safety Notices

General safety advisories.

Power Cord Set Requirements

Specifics about the power cord.

Power Cord Safety Maintenance

Care for the power cord.

Mains Disconnect Procedure

How to safely disconnect power.

Cleaning Instructions

Procedures for cleaning the instrument exterior.

Mechanical Hazards Identification

Identifying potential pinch/puncture points.

Operating Environment Warnings

Warnings related to operating conditions.

Explanation of Caution and Warning Notices

How to interpret safety symbols.

Electromagnetic Interference

FCC and Canadian compliance information.

MODIFICATIONS Warning

User modification warnings.

CABLES Compliance

Cable requirements for compliance.

CANADIAN NOTICE

Canadian interference standards.

Explanation of Regulatory Marks

Meaning of symbols like WEEE and CE.

Glossary of Terms

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