Teledyne Insta-Trans User Manual

Teledyne Analytical Instruments
OPERATING INSTRUCTIONS FOR
INSTA-TRANS
Trace and Percent Oxygen
Transmitter
DANGER
Toxic gases and or flammable liquids may be present in this monitoring system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist
for a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or servicing.
Before conducting any maintenance or servicing, consult with authorized
supervisor/manager.
P/N M72103
08/02/10

Teledyne Insta-Trans Specifications

General

Brand	Teledyne
Model	Insta-Trans
Category	Transmitter
Language	English

Summary

Insta-Trans Trace Oxygen Transmitter Operating Instructions

Critical Safety Warnings

Highlights safety info: toxic gases, hazardous voltages, and personnel qualifications.

Product Information and Compliance

Warranty Terms and Liability

Details warranty terms, limitations, and conditions for the Insta-Trans equipment.

Important Operational Guidance

Emphasizes user training, process control responsibility, and safe handling of hazardous conditions.

Instrument Configuration Details

Model and Cell Class Identification

Lists available cell classes: A2C, A5, B1, B2C, L2C, and Insta-Trace models.

Combustible Gas Usage Safety Alert

Introduction to the Insta-Trans Analyzer

Overview and Typical Applications

Introduces the Insta-Trans, its versatility, and lists common applications like inert gas blanketing.

Key Transmitter Features

Highlights features: LCD display, multiple ranges (0-10 ppm to 0-25%), and stainless steel cell block.

Operator Interface and Controls

Operational Theory of the Insta-Trans

Transmitter Subsystem Overview

Outlines the transmitter's three subsystems: Sensor, Sample System, and Electronics.

Micro-fuel Cell Sensor Principles

Explains the Micro-fuel Cell sensor, its design, and function as an electrochemical galvanic device.

Micro-fuel Cell Internal Structure

Electrochemical Reactions and Cell Chemistry

Pressure Effects and Calibration Characteristics

Sample System Functionality

Electronics and Signal Processing

Installation and Setup Procedures

Unpacking, Mounting, and Gas Connections

Instructions for unpacking, mounting, and making gas connections for the Insta-Trans transmitter.

Gas Connection Best Practices

Details on making gas connections using 1/8 inch tube fittings and ensuring safe connections.

Electrical Connections and Wiring

Micro-fuel Cell Installation Guide

System Testing and Verification

Instrument Operation and Calibration

Range Setting and Initial Calibration

Outlines steps after installation: setting the range and calibrating the instrument using span gas.

Detailed Calibration Steps

Maintenance and Cell Management

Routine Maintenance and Cell Replacement

Covers routine maintenance, cell replacement, and recommendations for storing and handling replacement cells.

Cell Replacement Indicators and Procedures

Micro-fuel Cell Warranty Information

Specifies the warranty period for the Insta-Trace cell and its suitability for ppm range measurements.

Insta-Trace Sensor Technology

Technical Specifications

Recommended Spare Parts List

Appendix: Supporting Drawings