EasyManua.ls Logo

Teledyne TSIO-360 Series User Manual

Teledyne TSIO-360 Series
462 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OVERHAUL
MANUAL
MODELS TSIO-360-A,AB
-B,BB
-C,CB
-D,DB
-E,EB
-F,FB
-GB
-H,HB
-JB
K,
KB
-LB
-MB
-SB
FORM NO. X30596A
O
1997
TELEDVNE INDUSTRIES,
INC.
FAAAPPROVED
OCTOBER
1997

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Teledyne TSIO-360 Series and is the answer not in the manual?

Teledyne TSIO-360 Series Specifications

General IconGeneral
BrandTeledyne
ModelTSIO-360 Series
CategoryEngine
LanguageEnglish

Summary

OVERHAUL FOR TSIO-360 SERIES AIRCRAFT ENGINE

1 - Introduction

Overview of the manual's scope, purpose, and format.

1-00-00 SCOPE

Outlines the general scope and purpose of the manual.

1-00-01 Related Publications

Lists other relevant manuals and documents for engine service.

1-00-04 100% Replacement Parts

Recommends specific parts that must be replaced during major overhaul.

1-10-00 Definitions & Abbreviations

Provides definitions for terms, abbreviations, and symbols used in the manual.

1-10-03 Description of Engine Model Code

Explains the coding system used for engine model identification.

1-10-04 Basic Design Feature

Describes the fundamental design characteristics of the TSIO-360 series engines.

1-20-00 Tools

Lists common tools required for engine service and maintenance.

1-20-01 Special Tools

Details specific tools necessary for engine service, including procurement sources.

4 - Airworthiness Limitations

4-00-00 Airworthiness Limitations

Specifies maintenance requirements mandated by FAA regulations and type certification.

5 - Time Limits/Maintenance Checks

5-00-00 GENERAL

Provides general information and warnings related to engine maintenance.

5-10-00 TIME LIMITS/INSPECTION PROGRAM

Outlines the owner's responsibility for maintaining airworthiness and inspection schedules.

5-20-00 SCHEDULED MAINTENANCE

Details procedures for scheduled maintenance tasks, including preflight and hourly inspections.

5-20-01 Preflight Inspection

Describes the preflight examination of the engine and propeller for damage and security.

5-20-02 50 HOUR INSPECTION

Lists items to be checked during normal 50-hour engine inspections.

5-20-03 100 HOUR INSPECTION

Details items to be checked during 100-hour engine inspections, including engine conditions and components.

5-30-00 UNSCHEDULED MAINTENANCE

Advises consulting related publications for unscheduled maintenance procedures.

70 - Standard Practices

70-00-00 GENERAL

Provides general guidelines for proper engine assembly, handling, and part cleaning.

70-10-00 LOCKWIRE PROCEDURE

Illustrates and explains the procedure for applying lockwire for securing components.

70-20-00 PERMATEX, THREADING PROCEDURE AND GASKET MAKER

Details the use of Permatex and gasket maker for sealing and assembly procedures.

70-30-00 APPLICATION OF ADHESIVES

Explains the application of adhesives and sealants for specific engine components.

70-40-00 INSTALLATION OF GASKETS

Provides instructions for inspecting and installing gaskets, including the use of copper coat.

70-50-00 CYLINDER LEAKAGE CHECK (Compression)

Details the procedure for checking cylinder leakage using differential pressure testing.

70-50-01 LEAKAGE CHECKS

Explains static and dynamic seal checks for cylinder leakage.

70-50-02 EQUIPMENT

Lists and describes the testing equipment required for cylinder leakage checks.

70-50-03 PERFORMING THE CHECK

Provides step-by-step procedures for performing cylinder leakage tests.

72 - Engine, Reciprocating

72-00-00 GENERAL

Introduces engine specifications, operating limits, and general information for the TSIO-360 series.

72-00-01 INTRODUCTION

Describes engine component arrangement and configuration differences.

72-00-02 CRANKCASE

Details the construction and components of the two-piece aluminum alloy crankcase.

72-00-03 CRANKSHAFT

Explains crankshaft numbering, counterweights, and lubrication system connections.

72-00-04 CONNECTING RODS

Describes the construction and specifications of the connecting rods.

72-00-05 CAMSHAFT

Details the camshaft's construction, journals, lobes, and drive gear.

72-00-06 PISTONS

Covers piston construction, ring grooves, and weight limitations.

72-00-07 LIFTERS

Describes the barrel-type hydraulic lifters and their removal/replacement.

72-00-08 CYLINDERS

Details the cylinder assembly, including head castings, barrels, valve guides, and rocker arms.

72-00-09 GEAR TRAIN

Explains the operation and components of the engine's gear train for driving accessories.

72-00-10 LUBRICATION SYSTEM

Describes the engine oil supply, flow paths, and oil temperature control.

72-00-11 VALVE MECHANISM

Details the construction and operation of the valve train, including hydraulic lifters.

72-00-12 INDUCTION SYSTEM

Covers the components of the air induction system, including intake tubes, throttle, and turbocharger.

72-00-13 EXHAUST SYSTEM

Describes the exhaust system components, including collectors, risers, and wastegates.

72-00-14 IGNITION SYSTEM

Explains the dual ignition system, magneto timing, and spark plug installation.

72-00-14A WIRING DIAGRAM

Illustrates the wiring diagram for the ignition system, showing magneto and spark plug connections.

72-00-15 CRANKCASE

Provides detailed steps for the disassembly and inspection of the crankcase.

72-00-16 CAMSHAFT ASSEMBLY

Details the procedure for removing the camshaft gear and bolts.

72-00-17 CRANKSHAFT GROUP

Outlines the procedure for removing connecting rod caps, bearings, and counterweights.

73 - Engine Fuel System

73-00-00 ENGINE FUEL SYSTEM

Introduces the multi-nozzle, continuous-flow fuel injection system and its components.

73-10-00 SET-UP PROCEDURE

Details manual adjustments for air throttle, fuel mixture, and pump pressure for fuel injection systems.

73-10-01 TURBOCHARGED ENGINES

Provides specific procedures for adjusting fuel systems on turbocharged engines.

73-10-03 FUEL SYSTEM PRESSURE AND FLOW VALUE CHARTS

Presents tabulated fuel system pressure and flow values for TSIO-360 series engines.

73-10-04 FUEL SYSTEM TROUBLESHOOTING CHART

Offers troubleshooting guidance for common fuel system issues and their corrections.

74 - Ignition

74-00-00 GENERAL

Explains the dual ignition system, magneto types, and their function.

74-00-01 MAGNETO INSTALLATION

Provides instructions for magneto installation and internal timing procedures.

74-00-02 HARNESS ASSEMBLY INSTALLATION

Details the procedure for installing the ignition harness assemblies and securing them.

74-10-00 GENERAL

Introduces the Slick ignition system and its characteristics.

74-10-01 MAGNETO INSTALLATION AND TIMING TO ENGINE

Covers magneto installation on the engine and the procedure for checking and setting timing.

74-10-02 HARNESS ASSEMBLY INSTALLATION

Provides suggestions for installing harness assemblies to prevent whipping and ensure proper routing.

74-20-00 IGNITION TROUBLESHOOTING

Offers troubleshooting steps for common ignition system issues like rough idling and RPM drop.

75 - Air

75-00-00 GENERAL

Describes the induction system components, turbocharger operation, and overboost protection.

76 - Engine Controls

76-00-00 GENERAL

Explains the use of performance curves for establishing power conditions during operation.

76-10-00 CRUISE CONTROL BY PERFORMANCE CURVE

Details how to set manifold pressure and RPM for cruise power using performance curves.

76-20-00 CRUISE CONTROL BY E.G.T.

Guides on leaning the mixture using exhaust gas temperature (EGT) indication for cruise.

76-30-00 PERFORMANCE CHARTS

Lists various performance charts covering fuel flow, altitude, and power settings for different models.

77 - Engine Indicating

77-00-00 GENERAL

Lists eligible magnetos, approved spark plugs, and accessory drives with their specifications.

SB77-10-00 OPERATING LIMITS

Provides critical operating limits for various engine models, including RPM, pressures, and temperatures.

77-20-00 ENGINE TROUBLESHOOTING CHART

Offers troubleshooting guidance for common engine operational issues and their resolutions.

78 - Exhaust

78-00-00 GENERAL

Describes the exhaust system components and their function, including turbocharger operation.

78-10-00 EXHAUST SYSTEM

Details the components of exhaust systems for various TSIO/LTSlO models and turbocharger temperatures.

78-20-00 EXHAUST SYSTEM TROUBLESHOOTING CHART

Provides troubleshooting steps for issues like lack of power, white smoke, and exhaust leaks.

79 - Oil

79-00-00 GENERAL

Lists approved lubricating oils conforming to TCM specifications and cautions regarding their use.

79-10-00 APPROVED ASHLESS DISPERSANT OILS

Lists approved ashless dispersant oils from various manufacturers.

79-20-00 LUBRICATING SYSTEM TROUBLESHOOTING CHART

Offers troubleshooting guidance for common lubricating system issues like high oil temperature and low oil pressure.

80 - Starting

80-00-00 GENERAL

Provides general information on engine care, fuel grade, and operational precautions.

80-00-01 PRESTARTING

Outlines the pre-flight checks and procedures required before starting the engine.

80-00-02 STARTING

Details the step-by-step procedure for starting the engine, including switch operations and cautions.

80-00-03 GROUND WARM-UP

Explains rules for engine warm-up, emphasizing cooling requirements for air-cooled engines.

80-00-04 PRE-TAKEOFF CHECK

Lists checks to perform before takeoff, including magnetos, RPM, and instrument readings.

80-00-05 FLOODED ENGINE

Describes the procedure for handling a flooded engine condition.

80-00-06 COLD WEATHER OPERATION

Discusses challenges and procedures for operating the engine in cold weather conditions.

80-00-07 PREHEATING

Recommends preheating procedures for engines exposed to cold temperatures.

80-00-08 HOT WEATHER OPERATION

Provides guidance for operating the engine in hot weather and high ambient temperatures.

80-00-09 GROUND OPERATION AT HIGH ALTITUDE AIRPORTS

Highlights considerations for ground operations at high altitude airports due to reduced air density.

81 - Turbines

81-00-00 GENERAL

Introduces the turbocharger system components and their purpose in maintaining sea-level pressure.

81-10-00 TURBOCHARGER

Explains the turbocharger's function, construction, and lubrication system.

81-20-00 WASTEGATES

Describes the function of wastegates in controlling turbocharger turbine speed, including fixed orifice and hydraulic types.

81-30-00 CONTROLLER

Details the variable pressure controller's role in regulating wastegate actuator based on upper deck pressure.

81-40-00 TURBOCHARGER LUBRICATION SYSTEM

Explains how engine oil is supplied to the turbocharger for cooling and lubrication.

81-50-00 TURBOCHARGER SYSTEM TROUBLESHOOTING CHART

Provides troubleshooting steps for common turbocharger system issues like low manifold pressure and oil leaks.

Related product manuals