EasyManua.ls Logo

Teledyne TSIO-360-KB User Manual

Teledyne TSIO-360-KB
462 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OVERHAUL
MANUAL
MODELS TSIO-360-A,AB
-B,BB
-C,CB
-D,DB
-E,EB
-F,FB
-GB
-H,HB
-JB
K,
KB
-LB
-MB
-SB
FORM NO. X30596A
O
1997
TELEDVNE INDUSTRIES,
INC.
FAAAPPROVED
OCTOBER
1997

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Teledyne TSIO-360-KB and is the answer not in the manual?

Teledyne TSIO-360-KB Specifications

General IconGeneral
Number of Cylinders6
Compression Ratio8.5:1
AspirationTurbocharged
Oil SystemWet sump
Cooling SystemAir cooled
Displacement360 cubic inches (5.9 liters)
Bore5.125 in (130.2 mm)
Fuel Type100LL Avgas

Summary

TOOLS

SPECIAL TOOLS

Lists and illustrates specific tools required for engine service and maintenance.

CHAPTER 4 AIRWORTHINESS LIMITATIONS

Mandatory Replacement Times

Specifies engine components with mandatory replacement times as per FAA ADs.

Mandatory Inspection Intervals

Outlines engine inspection requirements based on FAA Airworthiness Directives (ADs).

CHAPTER 5 TIME LIMITS/MAINTENANCE CHECKS

TIME LIMITS/INSPECTION PROGRAM

Outlines the owner's responsibility for maintaining airworthiness and compliance with regulations.

SCHEDULED MAINTENANCE

Details procedures for scheduled maintenance tasks like preflight and hourly inspections.

CHAPTER 70 STANDARD PRACTICES

CYLINDER LEAKAGE CHECK (Compression)

Explains the differential pressure test method for determining cylinder condition.

CHAPTER 72 ENGINE RECIPROCATING

LUBRICATION SYSTEM

Details the engine oil supply, flow paths, and components within the lubrication system.

SECTION 72-10 DISASSEMBLY

Cylinders and Pistons

Explains the procedure for removing cylinders, pistons, rings, and hydraulic lifters.

SECTION 72-20 CLEANING, REPAIR AND REPLACEMENT

VALVE GUIDES REMOVAL AND INSTALLATION

Details the removal and installation procedures for valve guides, including heating and reaming.

CRANKSHAFT ASSEMBLY.

Details procedures for removing raised edges, polishing, and managing shrunk-fit gears on the crankshaft.

SECTION 72-30 INSPECTION

MAGNETIC PARTICLE INSPECTION.

Describes the Magneflux method for inspecting ferrous parts, recommending the Magnaglow method.

CRANKSHAFT ULTRASONIC INSPECTION PROCEDURE.

Provides a procedure for ultrasonic inspection of crankshaft intermediate main bearing journal fillet areas.

TABLE OF LIMITS

Presents tables of limits for various engine components, including accessory case and oil pump dimensions.

SECTION 72-40 SPECIFIC INSPECTION

SPECIFIC INSPECTIONS

Provides specific inspection criteria for crankcase, crankshaft, and counterweights.

CRANKCASE.

Details inspection of crankcase for loose nuts, bent studs, and casting cracks.

CRANKSHAFT.

Covers inspection of the crankshaft including magnetic particle, ultrasonic, and visual checks.

CRANKSHAFT, COUNTERWEIGHT PINS, AND BUSHINGS.

Mandates magnafluxing of damper blades and counterweights, and replacement of worn pins and bushings.

PISTONS AND RINGS.

Details inspection of piston skirts, ring grooves, and measurement of ring gap and side clearance.

CYLINDERS.

Provides instructions for inspecting cylinder barrels for wear, out-of-roundness, and taper.

SECTION 72-50 ASSEMBLY OF SUBASSEMBLIES

CYLINDER ASSEMBLY

Guides the installation of cylinders, pistons, rings, and pushrod housings.

CRANKSHAFT AND CONNECTING RODS

Guides the installation of bearing inserts, connecting rods, caps, and crankshaft gears.

SECTION 72-60 FINAL ASSEMBLY

CRANKCASE

Details attaching mounting legs, lubricating bearing inserts, and installing the crankshaft assembly.

CYLINDERS AND PISTONS

Guides the installation of cylinders and pistons, including ring gap positioning and crankshaft rotation.

IGNITION SYSTEM

Covers timing marks, magneto installation, and connecting ignition harness assemblies.

SECTION 72-70 TESTING AFTER OVERHAUL

STARTING PROCEDURE.

Provides step-by-step instructions for starting the engine, including throttle and mixture settings.

ENGINE TEST.

Outlines procedures for checking magneto performance, instrument readings, and engine conditions during testing.

OVERHAUL TEST RUN

Presents the standard acceptance test schedule with time, RPM, and specific checks for each period.

OIL CONSUMPTION DETERMINATION

Details the procedure for determining oil consumption, including draining, weighing, and recording oil.

TEST FLIGHT.

Provides guidelines for conducting a test flight, including pre-flight checks and monitoring engine parameters.

SECTION 72-80 ENGINE PRESERVATION

FLYABLE STORAGE

Outlines procedures for flyable storage (Program I or II) based on engine operating hours.

TEMPORARY STORAGE (Up to 90 Days).

Details preparation procedures for temporary storage, including spark plug and cylinder treatment.

INDEFINITE STORAGE.

Provides comprehensive procedures for indefinite storage, including oil changes and dehydrator plug installation.

CHAPTER 73 ENGINE FUEL SYSTEM

ENGINE FUEL SYSTEM

Describes the multi-nozzle, continuous-flow fuel injection system and its components.

SET-UP PROCEDURE

Details the controlled performance of the fuel injection system through manual adjustments.

TURBOCHARGED ENGINES

Provides procedures for full rich adjustments on engines with adjustable orifice pumps.

SPECIAL SET-UP PROCEDURES FOR THE TSIO-360E, EB, F,FB, GB AND LTSIO-360E, EB ENGINES

Outlines special set-up procedures for turbocharged engines, including wastegate adjustments.

FUEL SYSTEM PRESSURE AND FLOW VALUE CHARTS.

Tabulates fuel system pressure and flow values for proper adjustment and performance.

FUEL SYSTEM TROUBLESHOOTING CHART

Provides a guide to troubleshoot common fuel system issues like no fuel flow and rough idle.

CHAPTER 74 IGNITION

GENERAL

Describes conventional dual ignition systems, magnetos, and their operating principles.

MAGNETO INSTALLATION

Provides instructions for magneto installation and timing, emphasizing correct part numbers and procedures.

IGNITION TROUBLESHOOTING

Offers a troubleshooting guide for ignition system issues like engine failure to start and rough idling.

CHAPTER 76 ENGINE CONTROLS

CRUISE CONTROL BY PERFORMANCE CURVE.

Details setting manifold pressure and RPM for cruise power and determining actual horsepower.

PERFORMANCE CHARTS

Lists performance charts classified by engine model, covering fuel flow, altitude, and power settings.

CHAPTER 77 ENGINE INDICATING

OPERATING LIMITS

Provides rated maximum BHP/RPM, idle RPM, fuel consumption, and pressure limits for various engine models.

ENGINE TROUBLESHOOTING CHART

Offers a guide to troubleshoot engine issues like failure to start, rough idling, and low power.

CHAPTER 78 EXHAUST

EXHAUST SYSTEM TROUBLESHOOTING CHART

Provides troubleshooting steps for exhaust system issues like lack of power and white smoke.

CHAPTER 79 OIL

LUBRICATING SYSTEM TROUBLESHOOTING CHART

Provides troubleshooting steps for lubrication system issues like high oil temperature and low oil pressure.

CHAPTER 80 STARTING

STARTING

Provides step-by-step procedures for starting the engine, including fuel selector, mixture, and magneto settings.

PRE-TAKEOFF CHECK

Describes checks for pre-takeoff, including engine speed, oil temperature, magnetos, and propeller operation.

CHAPTER 81 TURBINES

TURBOCHARGER

Describes the turbocharger as a device utilizing exhaust gases to provide compressed air.

WASTEGATES

Details the two types of wastegates used on TSIO-360 Series engines: fixed orifice and hydraulic.

TURBOCHARGER LUBRICATION SYSTEM

Describes how engine oil is supplied to the turbocharger for cooling and lubrication.

TURBOCHARGER SYSTEM TROUBLESHOOTING CHART

Provides troubleshooting steps for turbocharger system issues like low manifold pressure and oil leaks.

Related product manuals