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TSIO-360-KB
Teledyne TSIO-360-KB User Manual
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5-00-00
GENERAL
WARNING
.
.
.
When
performing
any
inspection
or
maintenance,
always
treat
the
engine
as
if
the
ignition
switch
was
on.
Do
not
stand,
nor
allow
anyone
else
to
stand,
within the
arc
of
the
propeller,
since
a
loose
or
broken
wire,
or
a
component
malfunction,
could
cause
the
engine
and propeller
to
rotate
and/or
start.
82
84
Table of Contents
Default Chapter
2
Warning
2
Background
3
Identification of the Approved Parts
3
Know Your Supplies
3
Summary
3
Notice
4
Introduction
5
Table of Contents
6
Introduction
7
List of Illustrations
12
List of Charts
16
CHAPTER F INTRODUCTION
17
Scope
17
Related Publications
19
Service Bulletins
19
Service Reports and Inquiries
20
100% Replacement Parts
21
Definitions & Abbreviations
23
Definitions
24
Fuel Consumption in PPH
24
Description of Engine Model Code
28
Detailed Engine Description
28
Basic Design Features
29
Tools
35
Special Tools
36
Identification Code for Tools
37
Oil Filter Sludge Inspection
42
Strap Wrench
42
Cylinder Base Nut Wrench
43
Cylinder Base Nut Wrenches
43
Cylinder Hone
43
Piston Pin Removers
43
Holding Fixture 5221 B
44
Holding Fixture Adapters
44
Universal Cylinder
44
Seal Seat Cutter 8066
45
Spring Checker 7521A
45
Valve Guide Cleaner 122
45
Valve Guide Removers
45
Flexible Band Type
46
Piston Ring Compressors
46
Rocker Arm Bushing
46
Valve Guide Replacers
46
Flaring Tool for Push
47
Floating Holder
47
Push Rod Spring
47
Valve Spring
47
Installer
48
Valve Seat Insert
48
81 16 Common Parts Kit
49
Valve Guide to Valve Seat
49
Boring Bars
50
Reamers
50
Valve Stem Hole Reamers
50
Seat
51
Stud Remover
51
Adapter Kits
52
Alignment Checking Fixture
52
Connecting Rod Reaming
52
Reamers, Connecting Rod Bushing
52
Common Drive Handle
53
Pilots
53
Universal Connecting Rod Bushing
53
Counterweight Bushing
54
Needle Bearing Installers
54
All Position Engine Stand
55
Generator Drive Holder
55
Tork Band Tension Adjustgr
55
Cylinder Heating Stand 81 56
56
Differential Pressure Gauge 521
56
Starter Clutch Shaft
56
Belt Tension Gauge BT-33-73F
57
Cylinder Checker
57
Differential Pressure
57
Hydraulic Valve
57
Engine Timing Disc 3608A
58
Generator Tester
58
Inaircraft Alternator/
58
Generator Pulley Puller
59
Spark Plug Insert Tap 504-1
59
Thru-Bolt Bore Step Cufters
59
Vacuum Pump
59
Slide Hammer
60
Spark Plug Insert Remover
60
Spark Plug Tap
60
Stud Drivers
60
Oil Pressure Relief
61
Polishing Tools for Crankshafts Bearings
61
Propeller Shaft Oil Seal Installer
61
Runout Block Set 81 77A
61
Crankcase Thru-Bolt Removers
62
Hex Drive for Hextubenut
62
Injector Nozzle
62
Rotabroach Cuners 371
62
Pullers
63
Dial Bore Gages
64
Inspection Instruments
64
Outside Micrometers
64
Blade Micrometers
65
Depth Micrometers
65
Screw Thread
65
Reamer, Rocker Shaft Bushing
66
Reamers, Rocker Shaft Support
66
Reamers, Valve Guide Boss
66
Engine Application Chart for Valve Guide Stem Hole Reamers
67
Plug Gauges
67
Suggestions for Reaming Valve Guide Stem Holes
67
Valve Guide Stem Hole
67
Dial Thickness Gage
68
Inside Measuring* Instruments
68
Precision Vernier Calipers
68
Alternator Analyzer Voltage Regulator Tester
69
Multiple Voltage & Circuit Tester
69
Aircraft Magneto Timing Light
70
Aircraft Timing Indicator
70
Cold Cylinder Test
70
High Tension Lead Tester Kit
71
Master Orifice Tool
71
Alcor Portable Digital EGT Unit
72
Cylinder Head Temperature
72
Exhaust Gas Temperature Test Units
72
Application Chart
73
Sealant/Lubricants
73
Chapter 4 Airworthiness Limitations
79
Airworthiness Limitations
79
Time Limits/Maintenance Checks
81
CHAPTER 5 Tlme LIMITS/MAINTENANCE CHECKS
81
General
81
General
83
Oil Change Interval
85
Oil Filter Interval
85
Time Limits/Inspection Program
85
Scheduled Maintenance
87
Preflight Inspection
87
50 Hour Inspection
87
100 Hour Inspection
88
Unscheduled Maintenance
90
Standard Practices
92
Chapter 70 Standard Practices
93
General
93
Lockwire Procedure
94
Permatex, Threading Procedure
95
Application of Adhesives
96
Instalmtion of Gaskets
96
Cylinder Leakage Check
96
Static Seal
97
Dynamic Seal
97
Leakage Checks
98
Equipment
98
Performing the Check
99
Differential Pressure Tester
99
Chapter 72-00 Engine Reciprocating
104
General
104
Engine Specifications
106
Total Basic Engine Weight
106
Complete Engine Includes
107
Operating Limits
107
Crankshaft Speed
107
Crankcase
109
Crankshaft Numbering
110
Connecting Rods
110
Camshaft
111
Pistons
111
Cylinders
111
Gear Train
112
Gear Train Diagram
113
Lubrication System
114
Valve Mechanism
116
Induction System
116
Exhaust System
117
Ignition System
117
Wiring Diagram
118
Pressurized Magneto Installation
118
Chapter 72-10 Disassembly
120
General
120
Engine Removal
122
Extent of Disassembly
123
Parts to be Discarded
123
Preliminary Cleaning
123
Ignition System 72-1
123
Fuel Injection System
125
Fuel Injection System
127
Accessory Case
129
Oil Sump
143
Oil Cooler
144
Alternator Assembly
145
Starter and Starter Adapter
147
Oil Pump Assembly
153
Intercylinder Air Baffles
156
Cylinder and Piston Assembly
158
Crankcase
159
Camshaft Assembly
161
Crankshaft Group
161
Exhaust System Removal and Disassembly
163
Oil Pump Assembly
185
Cylinders and Pistons
256
Cylinders and Pistons
263
Cylinders
263
Alternator Assembly
265
Fuel Pump
265
Starter Drive Adapter
265
Oil Coder
266
Valve Mechanism
266
Thru
268
Ignition System
270
Exhaust Systems
272
Breather
274
Flyable Storage
284
General
284
Temporary Storage
287
Indefinite Storage
288
Note
288
Engine Fuel Systems
292
Set-Up Procedure
295
Turbocharged Engines
295
Special Set-Up Procedures
297
Fuel System Pressure and Flow Valve Charts
298
Fuel System Troubleshooting Chart 73-0048-09
299
Controls
274
Cooling Air Scoop
274
Electrical Wiring
274
Exhaust System
274
Fuel System
274
Induction Air Intake
274
Test Club
274
Test Stand
274
Engine Test
277
Starting Procedure
278
Test Flight
283
Chapter 72-70 Testing after Overhaul
274
Chapter 72-80 Engine Preservation
284
Chapter 73-00 Engine Fuel System
292
(Tcm Ignition System)
302
Chapter 74 Ignition
302
General
303
Magneto Installation 7440-02
303
Harness Assembly Installation
304
(Slick Ignition System)
306
General
306
Ignition Troubleshooting
309
General
310
Chapter 75 Air
314
Chapter 76 Engine Controls
314
Chapter 77 Engine Indicating
424
General
426
Operating Limits
427
Cruise Control by Performance Curve
314
Cruise Control by E.g.t
316
Performance Charts 7640-05
318
Sea Level Performance L/TSIO-360-KB
327
Fuel Flow VS BHP L/TSIO-360-KB
336
Power Management Operating Recommendation L/TSIO-360-KB
382
Fuel Flow VS
385
Vapor Return Flow VS Pump Pressure TSIO-360-LB
391
Fuel Injection Pump Inlet Pressure Requirements TSIO-360-LB
392
Power Management Operating Recommendations TSIO-360-LB
393
Compressor MAP Rayjay Turbocharger Model 300E TSIO-360-LB
394
Fuel Flow Limits TSIO-360-LB
396
Sea Level Performance TSIO-360-LB
397
4
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Teledyne TSIO-360-KB Specifications
General
Brand
Teledyne
Model
TSIO-360-KB
Category
Engine
Language
English
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