72-60-08
OIL COOLER (See Figure
72-10-1 0).
A.
lnstall new gasket
(8)
and oil cooler
(7)
on adapter
(11).
Secure using attaching
hardware
(4, 5, 6).
B.
Install new o-rings
(12, 13),
new gaskets
(14, 17)
plug
(16)
and oil temperature control
valve
(15)
into oil cooler adapter
(1 1).
Refer to torque tables
72-50-01A
&
B
for torque
limits.
72-60-09
VALVE
MECHANISM
(See Figure
72-60-1 0
and
72-1 0-1 4B)
A.
Turn engine stand so engine is in the inverted position. Lubricate exterior surface of
cam lobes and each hydraulic valve lifter face with Dow
Corning@ Molykote G-n paste
just prior to installation. Apply oil to socket but not into body oil holes. lnstall all valve
lifters.
I
B.
lnstall o-ring
(17)
on cylinder end of pushrod housing
(21).
Compress spring
(20)
and
install retaining cage,
72-10-14B,
insert crankcase end of pushrod housing into spring
install one washer
(18),
packing
(19)
and washer
(18).
Insert spring loaded end of
housing into crankcase bore and align opposite end with cylinder head Range hole.
Remove spring compressor cage and allow housing to snap into place.
C.
Insert pushrods
(16)
into cylinder housing and turn crankshaft until both pushrods are
in their lowest position. Lubricate rocker shafts
(I I)
with clean lubricating ~il and insert
in rocker assembly
(I 3, 14, 15).
lnstall thrust washers
(1 2).
lnstall rocker and shaft on
cylinder rocker studs. Be sure that thrust washers turn freely. lnstall retainers
(1
0)
on
both ends of shaft
(1 I).
Secure shaft using attaching hardware
(8,
9).
After tightening
nuts bend ears of tab washers up against flat of nuts. lnstall
pushrods and rockers on
remaining cylinders in same manner. Check valve rocker toe to valve stem clearance
per table of limits Figure
7230-08
with lifter flat.
D.
Coat cover side of gasket
(7)
with TCM gasket sealant. Install gaskets and covers
(4,
5).
Cover
(5)
is used on cylinder number
(2)
next to the oil cooler. Oil cooler support
shoe should be installed. Secure using attaching hardware
(I, 2, 3).
E.
Apply a light film of Loctite pipe sealant to pipe threads of nipples
(44)
and install in
cylinder intake chamber drain hole. lnstall cylinder drain manifold
(22)
on each bank
of cylinders.
72-60-10
INTERCYLINDER
AIR
BAFFLES
WS10
360
E,
EB,
KB,
TSlQ
E,
F, FB,
GB,
KB,
LB,
MB
&
SB (See Figure
72-10=44A).
A.
lnstall baffles
(8, 9,12)
and secure to support
(5)
loosely with washer
(16)
and screw
(4).
B.
lnstall baffle assemblies
(14, 15)
and secure loosely with spacer
(2),
brackets
(1,
7),
washers
(16)
and bolts
(6).
C.
lnstall intercylinder baffles
(1 3)
and install support
(3).
Secure with spring and fastener
(10,l I).
D.
Make certain that all interconnecting baffle grooves are in place and tighten bolts
(6)
and screws
(4).
lnstall fuel line brackets
(17).
72-60-1 1
REVISED
6CV
97
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