Telwin TECHNOMIG 240 WAVE User Manual

- 5 -
&217,18286:,5(:(/',1*0$&+,1()250,*0$*$1')/8;7,*00$
:(/',1*)25352)(66,21$/$1',1'8675,$/86(
1RWH7KHWHUP³ZHOGLQJPDFKLQH´ZLOOEHXVHGLQWKHWH[WWKDWIROORZV
*(1(5$/6$)(7<&216,'(5$7,216)25$5&:(/',1*
7KH RSHUDWRU VKRXOG EH SURSHUO\ WUDLQHG WR XVH WKH ZHOGLQJ PDFKLQH VDIHO\
DQGVKRXOGEHLQIRUPHGDERXWWKHULVNVUHODWHGWRDUFZHOGLQJSURFHGXUHVWKH
DVVRFLDWHGSURWHFWLRQPHDVXUHVDQGHPHUJHQF\SURFHGXUHV
3OHDVHUHIHUWRWKHDSSOLFDEOHVWDQGDUG´(1$UFZHOGLQJHTXLSPHQW
3DUW,QVWDOODWLRQDQG8VH
 $YRLGGLUHFWFRQWDFWZLWKWKHZHOGLQJFLUFXLWWKHQRORDGYROWDJHVXSSOLHGE\
WKHZHOGLQJPDFKLQHFDQEHGDQJHURXVXQGHUFHUWDLQFLUFXPVWDQFHV
 :KHQ WKH ZHOGLQJ FDEOHV DUH EHLQJ FRQQHFWHG RU FKHFNV DQG UHSDLUV DUH
FDUULHG RXW WKH ZHOGLQJ PDFKLQH VKRXOG EH VZLWFKHG RII DQG GLVFRQQHFWHG
IURPWKHSRZHUVXSSO\RXWOHW
 6ZLWFKRIIWKHZHOGLQJPDFKLQHDQGGLVFRQQHFWLWIURPWKHSRZHUVXSSO\RXWOHW
EHIRUHUHSODFLQJFRQVXPDEOHWRUFKSDUWV
 0DNHWKHHOHFWULFDOFRQQHFWLRQVDQGLQVWDOODWLRQDFFRUGLQJWRWKHVDIHW\UXOHV
DQGOHJLVODWLRQLQIRUFH
 7KHZHOGLQJPDFKLQHVKRXOGEHFRQQHFWHGRQO\DQGH[FOXVLYHO\WRDSRZHU
VRXUFHZLWKWKHQHXWUDOOHDGFRQQHFWHGWRHDUWK
 0DNH VXUH WKDW WKH SRZHU VXSSO\ SOXJ LV FRUUHFWO\ FRQQHFWHG WR WKH HDUWK
SURWHFWLRQRXWOHW
 'RQRWXVHWKHZHOGLQJPDFKLQHLQGDPSRUZHWSODFHVDQGGRQRWZHOGLQWKH
UDLQ
 'RQRWXVHFDEOHVZLWKZRUQLQVXODWLRQRUORRVHFRQQHFWLRQV
 'RQRWZHOGRQFRQWDLQHUVRUSLSLQJWKDWFRQWDLQVRUKDVFRQWDLQHGÀDPPDEOH
OLTXLGRUJDVHRXVSURGXFWV
 'RQRWRSHUDWHRQPDWHULDOVFOHDQHGZLWKFKORULQDWHGVROYHQWVRUQHDUVXFK
VXEVWDQFHV
 'RQRWZHOGRQFRQWDLQHUVXQGHUSUHVVXUH
 5HPRYHDOOÀDPPDEOHPDWHULDOVHJZRRGSDSHUUDJVHWFIURPWKHZRUNLQJ
DUHD
 3URYLGHDGHTXDWHYHQWLODWLRQRUIDFLOLWLHVIRUWKHUHPRYDORIZHOGLQJIXPHVQHDU
WKHDUFDV\VWHPDWLFDSSURDFKLVQHHGHGLQHYDOXDWLQJWKHH[SRVXUHOLPLWVIRU
WKHZHOGLQJIXPHVZKLFKZLOOGHSHQGRQWKHLUFRPSRVLWLRQFRQFHQWUDWLRQDQG
WKHOHQJWKRIH[SRVXUHLWVHOI
 .HHSWKHJDVERWWOHLIXVHGDZD\IURPKHDWVRXUFHVLQFOXGLQJGLUHFWVXQOLJKW
 8VHHOHFWULF LQVXODWLRQWKDWLV VXLWDEOHIRUWKHWRUFKWKH ZRUNSLHFHDQGDQ\
PHWDOSDUWVWKDWPD\EHSODFHGRQWKHJURXQGDQGQHDUE\DFFHVVLEOH
 7KLVFDQQRUPDOO\EHGRQHE\ZHDULQJJORYHVIRRWZHDUKHDGSURWHFWLRQDQG
FORWKLQJWKDWDUHVXLWDEOHIRUWKHSXUSRVHDQGE\XVLQJLQVXODWLQJERDUGVRU
PDWV
 $OZD\VSURWHFW\RXUH\HVZLWKWKHUHODWLYH¿OWHUVZKLFKPXVWFRPSO\ZLWK81,
(1RU81,(1PRXQWHGRQPDVNVRUXVHKHOPHWVWKDWFRPSO\ZLWK81,
(1
 8VH WKH UHODWLYH ¿UHUHVLVWDQW FORWKLQJ FRPSOLDQW ZLWK 81, (1  DQG
ZHOGLQJJORYHVFRPSOLDQWZLWK81,(1ZLWKRXWH[SRVLQJWKHVNLQWRWKH
XOWUDYLROHWDQGLQIUDUHGUD\VSURGXFHGE\WKHDUFWKHSURWHFWLRQPXVWH[WHQG
WR RWKHU SHRSOH ZKR DUH QHDU WKH DUF E\ ZD\ RI VFUHHQV RU QRQUHÀHFWLYH
VKHHWV
 1RLVH,IWKHGDLO\SHUVRQDOQRLVHH[SRVXUH/(3GLVHTXDOWRRUKLJKHUWKDQ
G%$EHFDXVHRISDUWLFXODUO\LQWHQVLYHZHOGLQJRSHUDWLRQVVXLWDEOHSHUVRQDO
SURWHFWLYHPHDQVPXVWEHXVHG7DE
 7KHÀRZRIWKHZHOGLQJFXUUHQWJHQHUDWHVHOHFWURPDJQHWLF¿HOGV(0)DURXQG
WKHZHOGLQJFLUFXLW
(OHFWURPDJQHWLF¿HOGVFDQLQWHUIHUHZLWKFHUWDLQPHGLFDOHTXLSPHQWHJ3DFH
PDNHUVUHVSLUDWRU\HTXLSPHQWPHWDOOLFSURVWKHVHVHWF
$GHTXDWHSURWHFWLYHPHDVXUHVPXVWEHDGRSWHGIRUSHUVRQVZLWKWKHVHW\SHVRI
PHGLFDODSSDUDWXV)RUH[DPSOHWKH\PXVWEHIRUELGGHQDFFHVVWRWKHDUHDLQ
ZKLFKZHOGLQJPDFKLQHVDUHLQRSHUDWLRQ
7KLVZHOGLQJ PDFKLQHFRQIRUPVWR WHFKQLFDOSURGXFWVWDQGDUGVIRUH[FOXVLYH
XVHLQDQLQGXVWULDOHQYLURQPHQWIRUSURIHVVLRQDOSXUSRVHV,WGRHVQRWDVVXUH
FRPSOLDQFHZLWKWKHEDVLFOLPLWVUHODWLYHWRKXPDQH[SRVXUHWRHOHFWURPDJQHWLF
¿HOGVLQWKHGRPHVWLFHQYLURQPHQW
7KHRSHUDWRUPXVWDGRSWWKHIROORZLQJSURFHGXUHVLQRUGHUWRUHGXFHH[SRVXUH
WRHOHFWURPDJQHWLF¿HOGV
 )DVWHQWKHWZRZHOGLQJFDEOHVDVFORVHWRJHWKHUDVSRVVLEOH
 .HHSKHDGDQGWUXQNDVIDUDZD\DVSRVVLEOHIURPWKHZHOGLQJFLUFXLW
 1HYHUZLQGZHOGLQJFDEOHVDURXQGWKHERG\
 $YRLGZHOGLQJZLWKWKHERG\ZLWKLQWKHZHOGLQJFLUFXLW.HHSERWKFDEOHVRQ
WKHVDPHVLGHRIWKHERG\
 &RQQHFWWKHZHOGLQJFXUUHQWUHWXUQFDEOHWRWKHSLHFHEHLQJZHOGHGDVFORVH
DVSRVVLEOHWRWKHZHOGLQJMRLQW
 'RQRWZHOGZKLOHFORVHWRVLWWLQJRQRUOHDQLQJDJDLQVWWKHZHOGLQJPDFKLQH
NHHSDWOHDVWFPDZD\IURPLW
 'R QRW OHDYH REMHFWV LQ IHUURPDJQHWLF PDWHULDO LQ SUR[LPLW\ RI WKH ZHOGLQJ
ENGLISH
INDEX
*(1(5$/6$)(7<&216,'(5$7,216)25$5&:(/',1* 
,1752'8&7,21$1'*(1(5$/'(6&5,37,21
2.1 MAIN CHARACTERISTICS ...............................................................................................................6
2.2 STANDARD ACCESSORIES ............................................................................................................6
2.3 OPTIONAL ACCESSORIES ..............................................................................................................6
7(&+1,&$/'$7$
3.1 DATA PLATE ......................................................................................................................................6
3.2 OTHER TECHNICAL DATA: ..............................................................................................................6
:(/',1*0$&+,1('(6&5,37,21
4.1 CONTROL, ADJUSTMENT AND CONNECTING DEVICES. ............................................................7
4.1.1 WELDING MACHINE (Fig. B)..................................................................................................7
4.1.2 WELDING MACHINE CONTROL PANEL (Fig. C) ..................................................................7
,167$//$7,21
5.1 POSITIONING THE WELDING MACHINE ........................................................................................7
5.2 CONNECTION TO THE MAIN POWER SUPPLY .............................................................................7
5.2.1 Plug and socket .......................................................................................................................7
5.3 WELDING CIRCUIT CONNECTION .................................................................................................7
5.3.1 Recommendations ...................................................................................................................7
5.3.2 WELDING CIRCUIT CONNECTION IN MIG-MAG MODE ......................................................7
5.3.2.1 Connecting the gas bottle (if used) .............................................................................7
5.3.2.2 Connecting the welding current return cable ..............................................................7
5.3.2.3 Torch (Fig. B) ..............................................................................................................7
5.3.2.4 Spool gun (single torch version only) (Fig. B) .............................................................7
5.3.3 WELDING CIRCUIT CONNECTION IN TIG MODE ................................................................7
5.3.3.1 Connecting the gas bottle ...........................................................................................7
5.3.3.2 Connecting the welding current return cable ..............................................................7
5.3.3.3 Torch ...........................................................................................................................7
5.3.4 WELDING CIRCUIT CONNECTION IN MMA MODE ..............................................................7
5.3.4.1 Welding wire clamp electrode-holder connection .......................................................8
5.3.4.2 Connecting the welding current return cable ..............................................................8
5.4 LOADING THE WIRE SPOOL (Fig. G, G1, G2) ................................................................................8
5.5 REPLACING THE TORCH WIRE GUIDE SHEATH (FIG. H) ............................................................8
5.5.1 Spiral sheath for steel wire ......................................................................................................8
5.5.2 Synthetic sheath for aluminium wire ........................................................................................8
5.6 LOADING OF THE WIRE COIL ON SPOOL GUN (single torch version only) (Fig. I) .......................8
0,*0$*:(/',1*352&(66'(6&5,37,21
6.1 SHORT ARC ......................................................................................................................................8
6.2 TRANSFERRING TO AB PULSE MODE (PULSE ARC) ...................................................................8
6.3 TRANSFERRING TO ROOT MIG MODE ..........................................................................................8
0,*0$*23(5$7,2102'(
7.1 Operating in manual mode ...............................................................................................................8
7.1.1 Parameters setting with spool gun (single torch version only) ................................................8
7.2 Synergic operating mode. ..................................................................................................................9
7.2.1 ATC Mode (Advanced Thermal Control) ..................................................................................9
7.2.2 Use of the spool gun (single torch version only) ......................................................................9
7.3 AB Pulse operating mode ..................................................................................................................9
7.4 AB PoP (PULSE on PULSE) operating mode ...................................................................................9
7.5 ROOT MIG operating mode ...............................................................................................................9
7.6 Setting of T1, T2, T3 torch (3 torch version only) ..............................................................................9
&21752//,1*7+(725&+386+%87721
8.1 Setting the torch push-button control mode (Fig. L-9) .......................................................................9
8.2 Torch push-button control mode ........................................................................................................9
:(/',1*:,7+*5$5$YHUVLRQRQO\
00$:(/',1*352&(66'(6&5,37,21
10.1 GENERAL PRINCIPLES .................................................................................................................9
10.2 PROCEDURE ..................................................................................................................................9
10.3 MMA mode settings (Fig. L-10) ........................................................................................................9
7,*'&:(/',1*352&(66'(6&5,37,21
11.1 GENERAL PRINCIPLES ................................................................................................................10
11.2 PROCEDURE (LIFT STRIKE) .......................................................................................................10
11.3 TFT DISPLAY IN TIG MODE (Fig. L-12) ........................................................................................10
$/$506,*1$/67$%
6(77,1*60(18)LJ/

13.1 MODE MENU (Fig. L-14) ...............................................................................................................10
13.2 SET UP MENU (Fig. L-15) .............................................................................................................10
13.2.1 FUNCTIONS BLOCK...........................................................................................................10
13.3 SERVICE MENU (Fig. L-16) ..........................................................................................................10
13.3.1 INFO MENU.........................................................................................................................10
13.3.2 FIRMWARE MENU ..............................................................................................................10
13.3.3 REPORT MENU ..................................................................................................................10
13.3.4 CALIBRATION .....................................................................................................................10
13.4 AQUA MENU .................................................................................................................................10
13.5 Menu setting for torch T1,T2.T2 (3 torch version only) ..................................................................10
13.6 JOBS MENU (Fig. L-18) ................................................................................................................10
14. MAINTENANCE ..................................................................................................................................10
14.1 ROUTINE MAINTENANCE: ..........................................................................................................10
14.1.1 Torch ....................................................................................................................................10
14.1.2 Wire feeder ..........................................................................................................................10
14.2 EXTRAORDINARY MAINTENANCE .............................................................................................10
7528%/(6+227,1*7$% 
page page

Telwin TECHNOMIG 240 WAVE Specifications

General

Brand	Telwin
Model	TECHNOMIG 240 WAVE
Category	Welding System
Language	English