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Terex Genie GTH-1544 User Manual

Terex Genie GTH-1544
70 pages
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Operator’s Manual
Original Instructions
First Edition
Third Printing
April 2019
Part No. 57.0009.0733
Serial number range
GTH-1544 (Deutz Tier 4 Final)
From GTH15M-601

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Terex Genie GTH-1544 Specifications

General IconGeneral
ModelGTH-1544
CategoryForklifts
Load Capacity15, 000 lbs
Lift Height44 ft
Max Forward Reach30 ft
Fuel TypeDiesel
Tire TypePneumatic
Load Capacity (kg)6, 804 kg

Summary

Operator's Manual

Introduction

Manual Overview and Machine Identification

Provides an overview of the manual and how to identify the machine.

Intended Use, Compliance, and Safety

Defines purpose, compliance, and covers safety warnings and hazard classification.

Symbol and Hazard Pictorials Definitions

Safety Guidelines

General Safety Precautions

Covers essential safety rules, hazards, and warnings for machine operation.

Machine Hazard Warnings

Details explosion, burn, fall, crush, injection, and electrical hazards.

Work Area Safety

Tip-over, Slope, and Fall Hazards

Details hazards related to tipping, slopes, and falling objects.

Collision and Bodily Injury Hazards

Covers collision prevention and general risks of bodily harm.

Work Area Safety

Damaged Machine and Component Hazards

Procedures for dealing with damaged equipment and component risks.

Explosion, Fire, and Electrocution Hazards

Covers fuel hazards, electrical dangers, and battery safety.

Legend

Controls

Control Panel Overview and Primary Controls

Identifies main controls like steering, handle, pedals, and transmission.

System, Auxiliary, and Indicator Controls

Covers hydraulics, attachments, lighting, climate, SCR, and indicators.

Instrument Panel

Instrument Panel Identification and Warning Lights

Identifies panel layout and explains engine, system, and transmission warning lights.

Operational Gauges and Indicators

Details gauges for coolant, fuel, DEF, tachometer, hour meter, and other indicators.

Inspections

Pre-operation Inspection Fundamentals and Checklist

Explains pre-operation checks and lists items to inspect.

Function Test Fundamentals and Procedures

Details the purpose and step-by-step instructions for testing machine functions.

Operating Instructions

Operating Fundamentals and Cold Weather Start

Covers general operating principles, safety, and cold weather startup.

Brake Systems and Engine Starting

Details operation of brake systems and engine starting procedures.

Transmission, Frame Sway, and SCR Regeneration

Explains transmission, frame sway, and SCR regeneration operations.

Transport and Lifting Instructions

Vehicle Securement and Loading Procedures

Covers securing the machine for transport and safe loading practices.

Chassis Securement and Lifting Instructions

Details how to secure the chassis and lift the machine properly.

Maintenance

Fuel Requirements and Fluid Level Checks

Details fuel specs and checks for engine oil, hydraulic oil, and DEF.

Coolant, Tire Pressure, and Battery Maintenance

Covers maintenance for engine coolant, tire pressure, and battery condition.

Fluid Draining and Scheduled Maintenance

Procedures for draining fuel/water separator and overview of scheduled maintenance.

Attachments

Work Platform Safety and Occupant Protection

Safety guidelines for work platforms, occupants, and fall protection.

Telehandler Operation with Attachments

Safe practices for operating the telehandler with attachments and lifting personnel.

Suspended Load Hazards and Handling

Risks and safety measures for handling suspended loads.

Specifications

Machine Dimensions, Weight, and Capacities

Lists height, length, weight, and lift capacities of the machine.

Performance, Components, and Sensors

Details drive speed, tires, fuel, sound levels, and sensor range.

Load Charts

Load Capacity Calculation Methods

Explains how to calculate reduced load capacity using reduction factors.

Load Charts for Various Configurations

Presents load charts for standard, rotating carriage, and specific attachments.

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