Terex RL4000D2 Series - Page 37

November 2006
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WIRE ROPE REPLACEMENT
RL4000 CAB
L
E ROUT
ING
INSTRUCTONS
These instructions deal with the assembly and routing of cable for the Terex RL4000
boom, and should aid in
making this a smooth assembly.
Each boom consists of
three separate stages:
referred to here as the tower (1), the
second stage (2), and
the upper (3) boom tubes (see Figure 1).
ASSEMBL
Y
1.
Feed cable up through the hole
on the bottom of the second stage boom
tube with the crimped end at the bottom and lay the cable along the length of
the tube as shown here.
2.
Slide the
second stage
boom tube
into the
tower boom
tube.
3.
Run the cable over the upper
pulley on the tower boom tube
as shown
here and in Figure 2.
Figure 3. Winch
Clevis Pin
Figure 2.
Cable Routed
Through Pulley
3.
Attach opposite
end of
cable to
the winch
on
the
tower boom tube (See Figure 3).
4.
Repeat Steps
1 –
3 for
the upper
boom tube,
and
attach cable to the clevis pin on the second stage boom
tube shown in Figure 2.
Figure 1.
Boom Components