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Textron Specialized Vehicles TRACKER LX6 EFI - User Manual

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REPAIR AND SERVICE MANUAL
TRACKER LX6
Gasoline EFI
699324A
MODEL YEAR 2020
653635-B

Table of Contents

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Summary

General Information and Routine Maintenance

Serial Number Plate

Location and importance of serial numbers for parts ordering.

Servicing the Vehicle

General safety and procedures for vehicle servicing.

Fuel

Safety precautions for handling and refueling fuel.

Towing

Guidelines for safely towing the vehicle.

Routine Maintenance

Importance and schedule of regular maintenance.

Brakes

Brake system inspection and service.

Tires

Tire inspection and pressure checks.

Winter or Prolonged Storage

Procedures for vehicle storage.

Torque Specifications

Table of torque values for fasteners.

Safety

Notice, Cautions and Warnings

Definitions of safety terms and symbols.

Important Safety Warning

General safety precautions for working on the vehicle.

Modifications to Vehicle

Warnings against vehicle modifications affecting safety.

Before Servicing the Vehicle

Precautions before starting maintenance.

Body

Body Component Replacement

Procedures for replacing body parts.

Instrument Panel Replacement

Steps to replace the instrument panel.

Front Fascia Replacement

Steps to replace the front fascia.

Painting

Guidelines for painting vehicle parts.

Wheels and Tires

Tire Repair

Methods for repairing tires.

Wheel Installation

Procedure for installing wheels and tightening lug nuts.

Front Suspension and Steering

Maintenance

Routine maintenance for suspension and steering components.

Wheel Bearing Adjustment

Procedure for adjusting wheel bearings.

Wheel Alignment

Procedure for checking and adjusting wheel alignment.

Steering Wheel Replacement

Steps to replace the steering wheel.

Speed Control

System Operation

How the speed control system operates.

Troubleshooting

Common speed control issues and potential causes.

Accelerator Cable Adjustment

Procedure for adjusting the accelerator cable.

Road Test

Procedure for testing speed control performance.

Engine

Checking the Oil Level

How to check engine oil level.

Changing the Oil

Procedure for changing engine oil and filter.

Air Filter Inspection;Replacement

Steps for air filter maintenance.

Starter;Generator Replacement

Procedure for replacing the starter/generator.

Compression Measurement

Procedure for measuring engine compression.

Engine Removal

Steps to remove the engine from the vehicle.

Fuel System

Fuel

Safety precautions for fuel handling and refueling.

Fuel Tank Removal

Steps to remove the fuel tank.

Malfunction Indicator Light (MIL)

Explanation of the MIL and fault codes.

Walbro Iris TSV Service Tool EFI Diagnostics

Using the diagnostic tool for EFI.

Update ECM

Procedure for updating the Engine Control Module software.

Continuously Variable Transmission (CVT)

Clutches

Description of CVT clutch operation.

Removing the Transmission Belt

Procedure for removing the CVT belt.

Primary Clutch Removal

Steps to remove the primary clutch.

Secondary Clutch Installation

Steps to install the secondary clutch.

Direction Selector

Direction Selector Removal

Steps to remove the direction selector assembly.

Neutral Lock Operation

How to operate the neutral lock mechanism.

Electrical System

Testing Ignition Circuit

How to test the ignition circuit.

Testing Starting Circuit

Procedure for testing the starting circuit.

Testing Charging Circuit

How to test the charging circuit.

Starter;Generator

Information and procedures for the starter/generator.

Battery Voltage Test

How to test battery voltage.

Troubleshooting

General electrical system troubleshooting.

Brakes

Mechanical Brakes

Overview of the mechanical brake system.

Brake System Overview

General description of the brake system.

Automatic Adjuster Mechanism

Explanation of automatic brake adjustment.

Troubleshooting Table

Table of common brake problems and solutions.

Brake Drum Removal and Installation

Steps to remove and install brake drums.

Bleeding Brakes

Procedure for bleeding the hydraulic brake system.

Rear Suspension

Rear Spring Removal

Steps to remove rear springs.

Shock Absorber Removal

Steps to remove shock absorbers.

Rear Axle Removal

Steps to remove the rear axle.

Rear Axle

Checking the Lubricant Level

How to check rear axle lubricant level.

Rear Axle Disassembly

General steps for rear axle disassembly.

Axle Shaft Removal and Disassembly

Steps to remove and disassemble the axle shaft.

Weather Protection

Top and Windshield

Information on the top and windshield.

Sun Top (Ref Fig. 1)

Installation of the sun top.

Spilt Windshield (Ref. Fig. 2)

Installation of the split windshield.

Fault Testing

Starter Does Not Turn

Troubleshooting for starter not turning.

Engine Runs Rough or Loss of Power

Troubleshooting for engine performance issues.

Engine Overheating

Troubleshooting engine overheating.

Suspension and Steering

Troubleshooting suspension and steering.

Brake System

Troubleshooting brake system issues.

General Specifications

Engine

Engine specifications.

Electrical System

Electrical system components.

Battery

Battery specifications.

Fuel System

Fuel system specifications.

Drivetrain

Drivetrain specifications.

Steering

Steering system specifications.

Front Suspension

Front suspension specifications.

Rear Suspension

Rear suspension specifications.

Brakes

Brake system specifications.

Tires

Tire specifications.

Scheduled Maintenance

Engine oil and filter

Scheduled engine oil and filter change.

Brake system

Scheduled maintenance for brake system.

Spark plug

Scheduled maintenance for spark plug.

Recommended Lubricants and Fluids

Table of recommended lubricants and fluids.

Replacement of Maintenance Items

List of maintenance items and their part numbers.

Textron Specialized Vehicles TRACKER LX6 EFI Specifications

General IconGeneral
BrandTextron Specialized Vehicles
ModelTRACKER LX6 EFI
CategoryUtility Vehicle
LanguageEnglish