Textron Specialized Vehicles TRACKER LX6 EFI User Manual

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REPAIR AND SERVICE MANUAL

TRACKER LX6

Gasoline EFI

699324A

MODEL YEAR 2020

653635-B

Safety Information5
Table of Contents9
General Information and Routine Maintenance19
Serial Number Plate19
Starting the Vehicle with Adischarged Battery19
Servicing the Vehicle19
Fuel20
Fuel Tank20
Towing20
Routine Maintenance21
Powertrain Maintenance21
Brakes22
Tires22
Transporting the Vehicle22
Winter or Prolonged Storage22
Care and Cleaning of the Vehicle22
Vehicle Care Products23
Hardware23
Torque Specifications23
Safety25
Notice, Cautions and Warnings25
Important Safety Warning25
Modifications to Vehicle25
General Maintenance25
Before Servicing the Vehicle25
Battery Removal and Installation26
Lifting the Vehicle27
Body29
General29
Body Component Replacement29
Wheels and Tires41
Front Suspension and Steering45
Maintenance46
Steering53
System Operation63
Pedal Box Operation63
Governor Operation63
Troubleshooting64
Speed Control64
Accelerator Cable Removal at Governor64
Accelerator Cable Removal at Pedal Box64
Accelerator Cable Installation65
Accelerator Cable Adjustment (Ref. Fig. 2)65
Throttle Rod Removal65
Throttle Rod Adjustment65
Pedal Box Adjustments65
Accelerator Pedal Arm Adjustment65
Micro Switch Adjustment66
Road Test66
Engine69
Powertrain Maintenance69
Checking the Oil Level69
Changing the Oil69
Air Filter Inspection/Replacement71
Cleaning the Air Filter Element71
Starter/Generator Belt Tension71
Adjusting the Belt72
Starter/Generator Replacement (Ref. Fig. 12)72
Cooling System Cleaning73
Spark Plug73
Four Cycle Engine74
Engine Specifications74
Engine Description74
Cylinder Head74
Compression Measurement74
Rocker Cover Removal75
Valve Clearance Adjustment75
Engine Removal76
Controls and Wiring76
Removing the Engine from the Vehicle76
Engine Installation77
Drive Clutch Removal77
Fuel System80
General80
Fuel80
Fuel System Service80
Fuel Tank Removal80
Fuel Pump Assembly81
Fuel Injector Removal81
Malfunction Indicator Light (Mil)82
Walbro Iris Tsv Service Tool Efi Diagnostics83
Communication Module83
Jumper Harness83
Connect to Vehicle84
Download Software File from TSV Connect84
Connect to the ECU84
Parameters for Viewing84
Record Log File84
View Log File84
Update ECM85
Troubleshooting86
Fault Check87
Pedal Kill Check88
Tests88
Recommended Fault Tests88
Ignition System88
Fuel Pump89
Other89
Continuously Variable Transmission (Cvt)93
General93
Clutches93
Primary Clutch93
Mechanical Brakes113
Brake System Overview113
Troubleshooting Table115
Troubleshooting Flowchart116
Troubleshooting and119
Inspection119
Maintenance and Repairs124
Hydraulic Brakes133
System Description133
Master Cylinder Replacement133
Brake Master Cylinder Fluid133
Replacement of Wear Items134
Bleeding Brakes134
Shock Absorber Removal137
Rear Spring Removal137
Rear Suspension138
Rear Axle Removal139
Neutral Lock141
Checking the Lubricant Level141
Rear Axle142
Rear Axle Disassembly142
Axle Shaft Removal and Disassembly142
Axle Shaft Seal Removal and Replacement143
Top and Windshield145
Sun Top (Ref Fig. 1)145
Weather Protection146
Spilt Windshield (Ref. Fig. 2)147
Fault Testing150
Starter / Generator154
Suspension and Steering155
Brake System156
General Specifications159

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Textron Specialized Vehicles TRACKER LX6 EFI Specifications

General

Brand	Textron Specialized Vehicles
Model	TRACKER LX6 EFI
Category	Utility Vehicle
Language	English

Textron Specialized Vehicles TRACKER LX6 EFI User Manual

Table of Contents

Textron Specialized Vehicles TRACKER LX6 EFI Specifications