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TGW CRUZcontrol - User Manual

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INSTALLATION, OPERATION, MAINTENANCE
MANUAL
CRUZcontrol
®
For NBA
®
and XP43
IOM P\N: 90480009
Revision Date: March 18, 2019
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Summary

Purpose and Scope

TGW Systems Policies

Equipment Warranty

Details TGW's warranty for equipment, materials, and workmanship.

Environment Standards

Guidelines for installing equipment in clean, dry warehouse environments.

CRUZcontrol Logic Assembly

Logic Assembly Types

Lists the four types of CRUZcontrol Logic Assemblies.

Basic Logic Operation

Discharge from Basic Logic

Explains the release mechanism and product movement for Basic Logic.

Progressive Logic Operation

Discharge from Progressive Logic

Explains the release mechanism and product movement for Progressive Logic.

Cautions and Configuration

Configuration Options

Discusses mixing Basic Logic and Progressive Logic assemblies.

Logic Assembly Specifications

Logic Module Wiring and Installation

Installation Overview

Details the pre-installation of CRUZcontrol logic assemblies on the conveyor.

CRUZcontrol On-Site Installation

Termination Plug Usage

Lists part numbers for M12 termination plugs used in installation.

NBA 23 to RLC25 Installation

Power Supply Requirements

Available Power Supplies

Lists available TGW Systems power supplies with part numbers.

Power Supply Usage Considerations

Power Supply Wiring Diagram

Generation 2 Function Modules

Function Module Types

Introduces three types of Generation 2 Function Modules for CRUZcontrol.

Full Function Module Functions

Logic Interrupt; Stop Zone

Defines and configures the logic interrupt/stop zone function.

Logic Line Delay

Explains and configures the zone release delay feature.

Single Release

Defines and configures the single release function.

Pulse Release

Defines and configures the pulse release function.

Slug Release

Defines and configures the slug release function.

Function Module Module Specifics

Slug Interrupts

Defines and configures upstream and downstream slug interrupts.

Zone Status Indication

Explains how to indicate zone status (full/empty).

Full Function Module Technical Data

Full Function Module Board Layout

Logic Circuit Truth Table

Logic Truth Table Definitions

Defines terms used in logic truth tables.

Zone Status Circuit Truth Table

Zone Status Truth Table Definitions

Defines terms used in zone status truth tables.

Slug Circuitry Truth Tables

Slug Circuitry Input Logic

Details slug circuitry logic for various inputs.

Release Function Module Functions

Logic Interrupt; Stop Zone

Defines and configures the logic interrupt/stop zone function.

Single Release

Defines and configures the single release function.

Slug Release

Defines and configures the slug release function.

Downstream Slug Interrupt

Defines and configures the downstream slug interrupt function.

Upstream Slug Interrupt

Defines and configures the upstream slug interrupt function.

Zone Status Indication Function

Release Function Module Technical Data

Provides technical specifications for the Release Function Module.

Release Function Module Layout & Circuit

Logic Truth Tables

Logic Truth Table Definitions

Defines terms used in logic truth tables.

Zone Status Circuit Truth Tables

Zone Status Truth Table Definitions

Defines terms used in zone status truth tables.

Slug Circuitry Truth Tables

Slug Circuitry Input Logic

Details slug circuitry logic for various inputs.

Zone Status Function Module Functions

Logic Interrupt; Stop Zone

Defines and configures the logic interrupt/stop zone function.

Single Release

Defines and configures the single release function.

Slug Release

Defines and configures the slug release function.

Zone Status Indication

Explains how to indicate zone status (full/empty).

Zone Status Function Module Technical Data

Zone Status Function Module Layout & Circuit

Logic Truth Tables

Logic Truth Table Definitions

Defines terms used in logic truth tables.

Zone Status Circuit Truth Table

Details the truth table for the zone status circuit.

Slug Circuitry Truth Tables

Slug Circuitry Input Logic

Details slug circuitry logic for various inputs.

Function Module Definitions and Cautions

Warnings and Cautions

Provides important safety warnings and cautions for installation and servicing.

Discharge Logic Assembly

Discharge Logic Assembly Kits

Lists part numbers for Discharge Logic Assembly kits.

NBA 23 Brake Control

Auxiliary Photoelectric Sensors

Discusses mounting and use of auxiliary photoelectric sensors.

Sensors and Cables

Photoelectric Sensor Kits

Lists available kits including photoelectric sensors and brackets.

Reflectors

Lists replacement photoelectric reflectors.

Sensor Valve Assemblies

Describes sensor valve assemblies for specific applications.

Extension Cables

Lists available extension cables for longer zone lengths.

TGW Systems Controls Guidelines

CRUZcontrol Application Examples

Provides suggestions on applying CRUZcontrol for specific requirements.

Example: Full Function Module Application

Required Hardware

Lists part numbers for Full Function Module and extension cable.

Full Function Module Connection and Wiring

Photoelectric Sensor Wiring

Details the wiring connections for the photoelectric sensor.

Example 3: XP43 CZ Application

Required Hardware

Lists part numbers for extension cable and module.

Operation: Zone Release Delay

Example 4: Work Zone Control

Required Hardware

Lists required hardware for work zone control.

Operation: Work Zone Release

Example 5: Progressive Logic Release

Discusses progressive logic accumulation release control.

Example 6: NBA 23 to XenoROL Release

Accumulation Release Control

Example 7: Power Monitoring

Discusses monitoring the 24 VDC power source for CRUZcontrol.

Example 8: Product Gapping

Operation: Product Gapping

Explains the operation of product gapping using CRUZcontrol.

Conveyor Sensors Power Supply Installation

Model Coverage

Lists models of conveyor sensors power supply covered.

Introduction to Power Supply

Introduces the Sensor Power Supply for Zero Pressure Accumulation.

General Installation and Mounting

Provides instructions for general installation and mounting of the supply.

DC Wiring

Details DC wiring connections for sensor systems.

Release Wiring and Operation

Explains release wiring and operation modes.

Troubleshooting Power Supply

Provides troubleshooting steps for the power supply.

Power Supply Specifications

TGW General Information

Website and Resource Links

Provides links to TGW website, videos, manuals, and other resources.

TGW Systems Information

Company Mission

Describes the mission of TGW Systems.

TGW CRUZcontrol Specifications

General IconGeneral
Protection classIP20
Power SourceBattery
MaterialPlastic
Supply voltage3 V DC
Operating temperature50 °C
ConnectivityRadio

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