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Thermo King CRR-40 119 User Manual

Thermo King CRR-40 119
170 pages
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CRR-40 119, 172
& 800 for
Maersk Sealand
TK 50743-4-MM (Rev. 5, 11/03)
Copyright© 2003 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

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Thermo King CRR-40 119 Specifications

General IconGeneral
BrandThermo King
ModelCRR-40 119
CategoryHeat Pump
LanguageEnglish

Summary

Safety Precautions

General Practices

Covers essential practices for safe operation and maintenance of refrigeration units.

Refrigerant

Details precautions for handling refrigerants and their properties.

First Aid

Provides essential first aid measures for common workplace injuries.

Refrigerant Oil

Outlines safety precautions for handling refrigerant oil.

Electrical

Addresses electrical safety, including high voltage hazards and precautions.

Controller Repair

Provides procedures to avoid damage to electronic components during controller servicing.

Unit Decals

Explains the importance of warning and information decals on the equipment.

Serial Number Locations

Identifies the locations of serial number decals on various unit components.

Service Guide

Model Features

CRR-40 Model Features

Details the specific features and options available for CRR-40 models.

Specifications

System Net Cooling Capacity — Full Cool

Provides cooling capacity data for CRR-40 models under various conditions.

System Net Heating Capacity

Details the heating capacity specifications for CRR-40 units.

Refrigeration System

Specifies key components and parameters of the refrigeration system.

Controller

Lists specifications related to the unit's microprocessor controller.

Electrical System

Provides detailed specifications for the unit's electrical components.

Physical Specifications

Outlines the physical dimensions and weight of the unit.

Unit Description

General Description

Provides an overview of the CRR-40 unit's design and intended use.

Microprocessor Controller

Describes the function and features of the unit's control system.

USDA Cold Treatment Temperature Recording

Explains the system for monitoring and recording temperatures for USDA requirements.

Dehumidification System

Details the operation and purpose of the dehumidification system.

Humidification Control System Option

Describes the optional system for increasing humidity levels in the container.

Operating Modes

Chill Loads: Controller Setpoint at -9.9 C (14.1 F) or Above

Explains unit operation for chill loads based on setpoint temperature.

Frozen Loads: Controller Setpoint at -10 C (14 F) or Below

Details unit operation for frozen loads based on setpoint temperature.

Operating Instructions

Unit Controls

Details the function of the unit's control panel and controller.

Pretrip Inspection

Lists essential inspections to perform before loading the container.

Starting the Unit and Adjusting the Controller Setpoint

Provides step-by-step instructions for starting the unit and setting the temperature.

MP-3000a Controller

Controller Description

Details the basic features and functionality of the MP-3000a controller.

Status Indicator LEDs

Explains the meaning of the status indicator LEDs on the controller display.

Data Recording and Downloading Data

Describes how the controller records and allows retrieval of unit data.

General Theory Of Operation

Explains the controller's integrated circuits and input/output functions.

Defrost

Details the defrost modes, initiation, termination, and operation.

Changing the Setpoint

Provides instructions for modifying the unit's temperature setpoint.

Alarms Menu

Explains how to access and interpret alarm codes recorded by the controller.

Commands Menu

Lists tasks that can be activated via the controller's commands menu.

Brief Pretrip (PTI) Test

Details the procedure for performing a brief pretrip test on the unit.

Full Pretrip (PTI) Test

Describes the comprehensive pretrip test for unit components and performance.

Power Management

Explains how to select and manage unit power limits and time settings.

Misc. Functions Menu

Covers functions for setting date/time, run time, and cargo data.

Configuration Menu

Details how to set unit operating features and current configurations.

Datalogger Menu

Explains how to access and interpret recorded unit operating information.

Temperature Sensors

Describes the types of thermistor sensors and their installation.

Diagnosis

Mechanical Diagnosis

Provides common conditions, possible causes, and remedies for mechanical issues.

Status Messages and Controller Actions

Explains status messages displayed by the controller and their corresponding actions.

Electrical Maintenance

Unit Wiring

Covers inspection of wiring and harnesses for potential malfunctions.

High Pressure Cutout Switch

Details the function and testing of the high pressure cutout switch.

Condenser Fan and Evaporator Fan Rotation

Explains how to check and correct fan rotation direction.

Refrigeration Maintenance and Service Operations

Service Tools

Lists recommended service tools for R-134a refrigeration systems.

Vacuum Pump

Details the procedures for using vacuum pumps for system evacuation.

Refrigerant Recovery

Describes the procedures for safely recovering refrigerant from the system.

Evacuation and Cleanup of the Refrigeration System

Explains how to properly evacuate and clean the refrigeration system.

Unit Preparation and Hookup

Covers steps for preparing the unit and connecting service equipment.

Evaporator Pressure Regulator (KVQ) Valve

Details the function, replacement, and checkout of the KVQ valve.

Compressor Replacement

Provides procedures for removing and installing the compressor.

Condenser Coil Replacement

Outlines the steps for replacing the condenser coil.

Dehydrator (Filter Drier) Replacement

Details the procedure for replacing the dehydrator (filter drier).

Expansion Valve Replacement

Provides instructions for replacing the expansion valve.

Heat Exchanger Replacement

Outlines the steps for replacing the heat exchanger assembly.

Receiver Tank Replacement

Details the procedure for replacing the receiver tank.

High Pressure Cutout Switch Replacement

Provides instructions for replacing the high pressure cutout switch.

Liquid Line Solenoid Valve Replacement

Details the procedure for replacing the liquid line solenoid valve.

Liquid Injection Valve Replacement

Outlines the steps for replacing the liquid injection valve.

Dehumidify Valve Replacement

Provides instructions for replacing the dehumidify valve.

Structural/Accessory Maintenance

Mounting Bolts

Covers checking and tightening of mounting bolts for unit and components.

Unit Inspection

Details general inspection of the unit for damage or wear.

Condenser Coil

Provides instructions for cleaning and inspecting the condenser coil.

Evaporator Coil

Details cleaning and inspection procedures for the evaporator coil.

Defrost Drains

Instructions for cleaning defrost drains to ensure they remain open.

Fresh Air Exchange System

Describes the adjustable vent door for ventilation and its settings.

Pretrip Inspection

Lists items to inspect before loading the container, including the humidify system.

Inspection and Cleaning

Outlines periodic servicing for the water tank, hoses, and air compressor.

Diagnosis

Mechanical Diagnosis

Troubleshooting guide for common mechanical issues with the compressor and fans.

Status Messages and Controller Actions

Explains controller status messages and corrective actions for faults.

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