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Thermo King CRR-20 User Manual

Thermo King CRR-20
200 pages
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CRR-20 & CRR-40
with
µµ
P-D
TK50094-4-MM (Rev. 5, 9/99)
Maintenance Manual
Copyright ©1999, Thermo King Corporation, Minneapolis, MN, U.S.A.
Printed in U.S.A.

Table of Contents

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Thermo King CRR-20 Specifications

General IconGeneral
Heating Capacity20, 000 BTU/h
Cooling Capacity20, 000 BTU/h
Phase1
Frequency60 Hz
RefrigerantR-410A

Summary

Introduction

About This Manual

Provides an overview of the manual's purpose and content.

CRR Model Features

Details the specific features available for CRR models.

Safety Precautions

General Practices

Essential safety guidelines for unit operation and maintenance.

Refrigerant

Precautions for handling refrigerants and environmental safety.

Electrical

Safety guidelines for working with high and low voltage systems.

Service Guide

Electrical

Maintenance tasks related to electrical systems.

Refrigeration

Maintenance tasks for the refrigeration system.

Structural

Maintenance checks for the unit's physical structure.

Specifications

System Net Cooling Capacity

Cooling capacity data for various models and conditions.

Refrigeration System

Key parameters of the refrigeration system components.

Electrical System

Electrical specifications for unit components.

Unit Description

General Description

Overview of unit design, components, and capabilities.

Thermoguard® µP-D Controller

Description of the microprocessor control system.

Unit Illustrations

Visual representations of unit components and options.

Operating Modes

Chill Loads

Operational modes for maintaining chill temperatures.

Frozen Loads

Operational modes for maintaining frozen temperatures.

Operating Instructions

Unit Controls

How to operate the control panel and µP-D controller.

Pretrip Inspection

Procedures for inspecting the unit before operation.

µP-D Controller

Controller Display Menus

Navigation and display screens of the µP-D controller.

Menu Pretrip Functions

How to perform various pretrip tests using the controller.

Alarm Codes, Descriptions and Corrective Actions

Alarm Codes

List of alarm codes, their descriptions, and corrective actions.

General Theory Of Operation

Sensor Check

Procedure for testing and verifying sensor operation.

Power Limit

Explanation of how the controller manages power consumption.

Sequence of Operation

Unit Start-up

Step-by-step process for starting the unit and its loads.

Operating Mode Function Chart — Standard Operation

Table detailing unit functions across different operational modes.

Electrical Maintenance

Unit Wiring

Guidelines for inspecting and maintaining unit wiring harnesses.

High Pressure Cutout Switch

Information on the high-pressure cutout switch and its function.

Refrigeration Maintenance and Service Operations

Service Tools

Recommended tools for servicing refrigeration systems.

Evacuation and Cleanup of the Refrigeration System

Procedures for removing contaminants and evacuating the system.

Refrigerant Recovery

Guidelines for safely removing and handling refrigerants.

Structural/Accessory Maintenance

Mounting Bolts

Torque specifications for unit and component mounting bolts.

Condenser Coil

Instructions for cleaning and inspecting the condenser coil.

Evaporator Coil

Instructions for cleaning and inspecting the evaporator coil.

Diagnosis

Mechanical Diagnosis

Troubleshooting common mechanical issues and their remedies.

Refrigeration Diagnosis

Troubleshooting common refrigeration system problems.

Electrical, Refrigeration and µP-D Menu Flow Diagrams

Schematic Circuit Tracings

Electrical diagrams illustrating various system circuits.

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