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Thermo King CSR-40 Series User Manual

Thermo King CSR-40 Series
199 pages
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CSR-20 & CSR-40
Hermetic with
µµ
P-D
TK50622-4-MM (Rev. 1, 9/99)
Maintenance Manual
Copyright ©1999, Thermo King Corporation, Minneapolis, MN, U.S.A.
Printed in U.S.A.

Table of Contents

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Thermo King CSR-40 Series Specifications

General IconGeneral
RefrigerantR-407C
Operating Voltage208/230V
Phase1
Frequency60 Hz
Voltage208/230

Summary

Safety Precautions for Operation

Refrigerant Handling Safety

Details safe procedures and first aid for handling refrigerants and exposure incidents.

Electrical Safety Procedures

Covers high and low voltage hazards, precautions, and first aid for electrical shock.

Unit Technical Specifications

µP-D Microprocessor Specifications

Describes the µP-D controller, setpoint ranges, and defrost initiation parameters.

Operating the Unit

Unit Controls and Interface Usage

Explains the function of unit control box switches and µP-D controller keys.

Pretrip Inspection Procedures

Outlines visual checks and functional tests required before unit operation.

µP-D Controller Detailed Operation

Controller Display Menus and Navigation

Explains the controller's menu structure, keypads, and navigation methods.

Pause Mode Displays and Alarm Code Reference

Describes pause mode indicators and definitions of alarm codes for troubleshooting.

Pretrip Test Execution Guide

Details how to perform Extended, Full, and Single Pretrip Tests for system diagnostics.

Guard Menu for Configuration Settings

Covers accessing and configuring unit settings like configuration numbers and sensor grades.

Program Menu Functions and Options

Explains how to set and calibrate options like USDA sensors, Economy Mode, and Humidity.

Alarm Codes and Troubleshooting Procedures

Pressure and Temperature Related Alarms

Explains corrective actions for high pressure cutout and out-of-range temperature alarms.

Configuration, Frequency, and Phase Imbalance Alarms

Details troubleshooting for configuration, frequency, and three-phase current imbalance issues.

Compressor and Fan Motor Fault Diagnosis

Troubleshooting guide for compressor current issues and evaporator/condenser fan motor failures.

Electrical System Maintenance

Refrigeration System Diagnosis and Service

Using the Full Pretrip Test for Diagnosis

Details how to use the Full Pretrip Test to diagnose unit cooling or heating problems.

System Evacuation and Cleanup Procedures

Steps for evacuating the system, performing pressure rise tests, and cleaning for contamination.

Mechanical Diagnosis and Troubleshooting

Compressor Operation Fault Diagnosis

Troubleshooting guide for compressor not operating, excessive amperage, or cycling issues.

Electrical, Refrigeration, and µP-D Flow Diagrams

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