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Thermo King HK-430 HO User Manual

Thermo King HK-430 HO
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Installation Manual
Providing equipment and services to manage controlled-temperature environments for
food and other temperature-sensitive products, our Climate Control Technologies sector
encompasses both transport and stationary refrigeration solutions. Our product brands include
Thermo King®, a world leader in transport temperature control systems, and Hussmann®, a
manufacturer of refrigeration and food merchandising equipment.
www.thermoking.com www.hussmann.com www.ingersollrand.com
©2008 Ingersoll-Rand Company
Printed in U.S.A. on Recycled Paper
Trailer Edition
HK-430 and HK-430 HO
Diesel Heating Units
TK 55186-2-IM (Rev. 0, 09/11)
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Thermo King HK-430 HO Specifications

General IconGeneral
BrandThermo King
ModelHK-430 HO
CategoryHeating System
LanguageEnglish

Summary

Release History

Released

Indicates the release status of the manual version.

Introduction

Installation Prerequisites

Specifies qualifications and conditions required before starting the installation.

Safety Precautions

General Safety Warnings

Provides critical warnings for safe operation and installation procedures to prevent injury or damage.

Battery Safety Guidelines

Details safety procedures specific to battery handling, installation, and cable routing.

Required Tools

Tool List

Lists all essential tools required for performing the installation.

Installation Components

Component Kits Overview

Details items included in Hardware, Fuel Line, and Fuel Pump kits for installation.

Trailer / Container Requirements

Structural Support Requirements

Specifies trailer structural integrity needed to safely support unit and fuel tank weight.

Trailer Clearance and Dimensions

Provides essential dimensional data and clearance requirements for trailer mounting.

Mounting Bolt Specifications and Installation Requirements

Bolt Criteria and Mounting Procedures

Details required bolt specifications, torque values, and critical mounting installation steps.

Unit Dimensions

Physical Unit Size

Presents overall physical dimensions of the heating unit from front, side, and top views.

HMI Remote Mount Dimensions

HMI Mounting Specifications

Provides detailed dimensions for mounting the Human-Machine Interface (HMI) unit.

Status Light Dimensions (Option)

Status Light Mounting Options

Details dimensions for corner and surface mounting configurations of the status light.

Flush Mount Status Light Opening Dimensions (Option)

Flush Mount Opening Specifications

Specifies the required dimensions for the opening needed for flush mounting the status light.

Battery Selection Guide

Battery Requirements and Approved Models

Guides battery selection based on requirements and lists Thermo King approved models.

Group 31 Battery Dimensions

Group 31 Battery Size Details

Illustrates dimensional specifications for Group 31 batteries, showing lug and threaded stud connections.

Uncrating and Installing the Unit

Unit Uncrating Procedures

Provides essential steps for safely removing the heating unit from its shipping crate.

Standard Unit Installation Steps

Details the step-by-step process for installing the heating unit into the trailer.

Installing the Remote HMI

Surface Mount HMI Installation

Instructions for mounting the HMI directly onto a trailer surface.

Flush Mount HMI Installation

Instructions for recessing and mounting the HMI unit into the trailer wall.

Installing the Fuel Tank - Aluminum, 22" dia. 30 & 50 Gallon - (Option)

Fuel Tank Mounting Considerations

Covers positioning, strap placement, and hardware for 30/50 gallon aluminum fuel tanks.

Aluminum 22" Fuel Tank Installation Steps

Step-by-step guide for installing the 22-inch diameter aluminum fuel tanks.

Installing the Fuel Tank - Aluminum, L-Shaped, 65 Gallon - (Option)

L-Shaped Fuel Tank Weight and Mounting

Details weight distribution, tank position, and mounting hardware for L-shaped 65-gallon tanks.

L-Shaped 65 Gallon Fuel Tank Installation Steps

Step-by-step procedure for installing the L-shaped aluminum 65-gallon fuel tank.

Installing the Fuel Tank - Steel, Rectangle, 65 Gallon - (Option)

Steel Fuel Tank Weight and Mounting Notes

Details weight, tank position, and mounting hardware for the steel rectangle 65-gallon fuel tank.

Steel 65 Gallon Fuel Tank Installation Steps

Step-by-step guide for installing the steel rectangle 65-gallon fuel tank.

Installing the Fuel Pump and Fuel Lines

Under Chassis Fuel Tank Pump/Line Installation

Instructions for installing the fuel pump and lines for under-chassis tanks.

Nose Mounted Fuel Tank Pump/Line Installation

Procedure for installing fuel pump and lines for nose-mounted fuel tanks.

Installing the Remote Status Light - (Option)

Remote Status Light Installation Steps

Guidance on mounting and connecting the remote status light to the unit.

Installing the Battery

Battery Installation Procedure

Provides steps for correctly installing the battery into the unit's designated tray.

SYSTEM CHECK LIST

Pre-Operation Inspection Checklist

Checklist of critical items to verify before releasing the unit to the customer.

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