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Thermo King Precedent S-600 User Manual

Thermo King Precedent S-600
221 pages
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Operator’s Manual
Operator’s Manual
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes.
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes.
©2012 Ingersoll-Rand Company
Printed in U.S.A.
©2012 Ingersoll-Rand Company
Printed in U.S.A.
Precedent
S-600 and S-700
TK 55538-2-OP (Rev. 3, 01/2014)
Precedent
S-600 and S-700
TK 55538-2-OP (Rev. 3, 01/2014)

Table of Contents

Questions and Answers:

Thermo King Precedent S-600 Specifications

General IconGeneral
BrandThermo King
ModelPrecedent S-600
CategoryAccessories
LanguageEnglish

Summary

Disclaimer

Introduction

EPA Emission Control System Warranty Statement

Safety Precautions

General Safety Practices

Essential safety rules for unit operation and maintenance.

Electrical Hazard Warnings

Warnings about dangerous high voltage AC power and caution.

Battery Installation and Cable Routing

Guidelines for safe battery installation and cable management.

Refrigerant Handling Precautions

Safety measures for working with fluorocarbon refrigerants.

First Aid Measures

Emergency procedures for refrigerant and oil exposure.

Safety Decals and Locations

Identifies and explains the meaning of safety decals on the unit.

Fan Safety Precautions

Awareness of warning nameplates near fans and potential hazards.

High Voltage Component Safety

Information on high voltage components and safety identification.

Ether Starting Aid Warning

Prohibition against using ether starting aids due to fire/explosion risk.

Unit Description and Features

Unit Overview

General description of the Precedent S-600/S-700 unit features.

Key Features and Options

Lists and categorizes the unit's design features and available options.

Diesel Engine Details

Specifications and operation of the TK488CR/CRH diesel engine.

ELC (Extended Life Coolant) Information

Information on the standard Extended Life Coolant and its maintenance.

EMI 3000 Maintenance Package

Details of the EMI 3000 extended maintenance interval package.

Compressor and Valve Specifications

Technical specs for the X430 compressor and ETV.

SMART REEFER™ 4 (SR-4) Control System

Explanation of the SMART REEFER™ 4 (SR-4) control system functions.

Operating Modes: Diesel and Electric

Description of Diesel and Electric operation modes.

CYCLE-SENTRY™ Start-Stop Controls

Explanation of the CYCLE-SENTRY fuel saving system.

Data Logging Capabilities

Information on ServiceWatch and CargoWatch data logging features.

Advanced Features: OptiSet™ Plus and FreshSet™

Description of OptiSet Plus and FreshSet programmable functions.

Defrost Operation Procedures

Explanation of automatic and manual defrost initiation.

Accessing Engine Compartment

Procedure for opening the unit's front doors to access the engine.

Engine Compartment Inspection

Visual checks for maintenance items in the engine compartment.

Unit Protection Devices

Explanation of various safety switches and sensors protecting the unit.

Remote Status Display Operation

Manual Pretrip Inspection Guide

Fuel Supply Check

Ensuring adequate diesel fuel supply for engine operation.

Engine Oil Level Check

Procedure to check engine oil level using the dipstick.

Engine Coolant Level and Protection

Checking coolant level and ensuring proper antifreeze protection.

Battery Terminal Inspection

Verifying battery terminal tightness and freedom from corrosion.

Belt Condition and Tension

Inspecting belts for wear and ensuring proper tension.

Electrical Connection Check

Verifying secure electrical connections and checking for corrosion.

Structural Unit Inspection

Visual check for leaks, loose or broken parts, and overall damage.

Coil Inspection

Ensuring condenser and evaporator coils are clean and free of debris.

Cargo Box Condition Check

Inspecting the interior and exterior of the cargo box for damage.

Cargo Doors and Seals Check

Verifying cargo door and weather seal condition and fit.

Defrost Drain Hose Check

Ensuring defrost drain hoses are open and clear.

Operating Instructions

SMART REEFER™ 4 (SR-4) Controller Overview

Introduction to the SR-4 controller and its functions.

Control Panel Overview

Description of the control panel's display and keys.

Display Icons

Explanation of symbols and icons used on the unit display.

Keypad Operations

Description of hard and soft keys and their functions.

Unit Power Management

Steps for turning the unit on and off.

Flash Drive Operations

Procedures for using USB flash drives for data transfer and software updates.

Display Heater and Language Settings

Adjusting display heater and changing unit language.

Alarm Handling

How log alarms are indicated and how to view them.

Display Modes

Explanation of Standard and TemperatureWatch display modes.

Setpoint Adjustment

Steps for changing numerical and named product setpoints.

Engine Starting Procedures

Steps for starting diesel and electric motors.

Mode Switching

Switching between diesel and electric modes.

Defrost Cycle Management

Procedures for initiating and terminating manual defrost cycles.

Cycle Sentry/Continuous Mode Selection

How to select Cycle Sentry or Continuous mode.

Gauge Operations

How to view unit gauges and I/O conditions.

Sensor Operations

How to view unit and CargoWatch sensor readings.

Data Logging and Reporting

Using data loggers, sending trip markers, and printing reports.

Hourmeter Functions

Viewing unit hourmeters and understanding their names and definitions.

Mode Settings

Changing unit operating modes.

Advanced Mode Configurations

Turning Cycle Sentry on/off, selecting temperature units.

Fresh Air Exchange and Keypad Lockout

Operating Fresh Air Exchange and enabling keypad lockout.

Start Sleep Mode

Configuring and enabling the unit's sleep mode.

Standby Power Options

Managing electric standby and mode selection.

Standby Power Transitions

Switching between diesel and electric standby power.

Display Brightness and Time Settings

Adjusting display brightness and checking time/date.

ECU Fault Code Clearing

Procedure for clearing all Engine Control Unit (ECU) fault codes.

Optional Rear Remote Control Panel

Rear Remote Control Panel Functionality

Overview of functions determined by configuration settings.

Control Action Modes: RUN vs. STAND BY

Setting the rear control panel action to RUN or STAND BY.

Rear Panel Keypad Operations

Description of the rear remote control panel's touch-sensitive keys.

Rear Panel Display Information

Explanation of the rear display, icons, and operating modes.

Reading Remote Standard Display

How to read temperature and setpoint on the remote display.

Remote Control Panel Lockout

Conditions under which the remote panel may be locked out.

Unit ON/OFF Control (Remote Panel)

Procedures for turning the unit ON/OFF in STAND BY and RUN modes.

Setpoint Adjustment (Remote Panel)

How to change the setpoint using the remote panel.

Mode Selection (Remote Panel)

Changing between Cycle Sentry and Continuous modes via remote panel.

Discharge Air Temperature Display (Remote)

Method to display discharge air temperature on the remote panel.

Viewing and Clearing Alarms (Remote Panel)

Procedures for viewing and clearing alarm codes on the remote panel.

Manual Defrost Cycle Initiation (Remote)

Steps to start a manual defrost using the remote panel's Defrost Key.

Start of Trip Marker Sending (Remote)

How to send a start of trip marker to data loggers via remote panel.

Pretrip Test Execution (Remote Panel)

Steps to initiate and run a pretrip test using the remote panel.

Loading and Enroute Inspections

Pre-Loading Inspection Procedures

Steps for inspecting products and trailer before loading.

Post-Loading Inspection Checks

Ensuring cargo is loaded correctly and verifying temperatures.

Enroute Inspection Guidelines

Recommended enroute inspection frequency and checks.

Inspection Troubleshooting

Guidance on resolving temperature reading issues during inspections.

Alarm Codes and Management

Introduction to Alarm Codes

Explanation of how alarm codes are generated and their purpose.

Alarm Types Overview

Description of Log, Check, Prevent, and Shutdown alarms.

Log Alarms Details

Information on what constitutes a log alarm and how it's indicated.

Check Alarms Information

How check alarms are indicated and their impact on unit operation.

Prevent Alarms Description

How prevent alarms are indicated and their effect on unit operation.

Shutdown Alarms Explained

How shutdown alarms are indicated and their effect on unit operation.

Pretrip Alarm Codes

How alarm codes are displayed during a Pretrip Test.

Alarms During Mode Switching

How alarms behave when switching between diesel and electric modes.

Clearing Alarm Codes Procedures

Conventional and menu-based methods for clearing alarm codes.

Displaying and Clearing Alarms via Menu

Step-by-step guide to viewing and clearing alarms using the menu.

Important Alarm Notes and Guidance

Tips on alarm persistence and clearing methods.

Comprehensive Table of Alarm Codes

List of alarm codes, descriptions, and corrective actions.

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