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Thermo King X214 User Manual

Thermo King X214
55 pages
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Overhaul Manual
x214,
X419,
x426
&
X430
Compressor
TK 687s-8-OM
(Rev.7,
12/01)
Copyrighf
l9S9 Thermo
King Colp., Minneapolis,
N4N,
U.S.A.
Printed
in U.S.A.

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Thermo King X214 Specifications

General IconGeneral
BrandThermo King
ModelX214
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions

General Safety Practices

General safety guidelines for operating and servicing compressors.

Refrigerant and Oil Safety

Precautions for handling refrigerants and oil, including first aid.

Specifications

Compressor Models and Specs

Technical details including cylinder count, bore, stroke, displacement, and weight for various models.

Operating Clearances and Dimensions

Key clearances and detailed measurements for compressor components.

Torque Values

Torque Specifications

Tightening torques for various screws and components, listed by part.

General Compressor Repair Techniques

Contamination Prevention

Essential rules to protect compressors from dirt, moisture, and contamination.

Compressor Oil Analysis

How oil discoloration indicates system contamination and potential problems.

Disassembly and Reassembly

Disassembly and Reassembly Sequences

Step-by-step procedures for taking the compressor apart and putting it back together.

Fastener Torque and Cleaning

General methods for fastener torque and component cleaning.

Drive Coupling Procedures

Procedures for removing and installing the drive coupling.

Cylinder Head and Valve Plates

Cylinder Head Procedures

Steps for removing, repairing, and installing the cylinder head.

Discharge Valve Plates Procedures

Steps for removing and testing discharge valve plates.

Compressor Seals

Seal Plate and Flange Assembly

Describes seal types and removal of the seal plate/flange.

Seal Installation Procedures

Step-by-step guides for installing various types of crankshaft seals.

Oil Pump and Sump

Oil Sump and Pickup Screen

Steps for removing and installing the oil sump and pickup screen.

Oil Pump Procedures

Steps to remove, repair, and install the oil pump assembly.

Connecting Rod, Piston, and Sleeve

Rod, Piston, and Sleeve Procedures

Steps for removing, inspecting, and measuring rod, piston, and sleeve components.

Crankshaft

Crankshaft Removal and Bearings

Procedures for removing the crankshaft and servicing its bearings.

Crankshaft Alignment and Counterweights

Checks for alignment and procedures for crankshaft counterweights.

Compressor Body Repair

Body Inspection and Check Valves

Steps for inspecting the compressor body and installing check valves.

Unloader Head

Unloader Head Operation and Repair

How the unloader head functions and procedures for its repair.

Leak Testing, Storage, and Break In

Leak Testing and Storage

Methods for leak testing and properly storing rebuilt compressors.

Break In Procedure

Required steps for breaking in a rebuilt or stored compressor.

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