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Thermo Scientific Ramsey Oretronic IV User Manual

Thermo Scientific Ramsey Oretronic IV
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Thermo Fisher Scientific
Ramsey Oretronic IV Tramp Metal Detector
User Manual
Thermo Scientific Ramsey Oretronic IV Tramp Metal Detector

Table of Contents

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Thermo Scientific Ramsey Oretronic IV Specifications

General IconGeneral
SensitivityAdjustable
Aperture SizeCustomizable
WeightVaries by model
ConstructionHeavy-duty steel
Control UnitMicroprocessor-based
Alarm OutputRelay contacts
OutputsRelay outputs for alarm conditions
HousingIP65
Protection RatingIP65

Summary

About this Manual

Important Safety Information

Key safety information for installation, operation, handling, transport, maintenance, and disposal.

Caution and Warning Message Differences

Explains the distinction between CAUTION and WARNING messages used in the manual.

General Safety Precautions

Lists essential safety precautions for installation, operation, and maintenance of the TMD IV.

Conventions Used in This Manual

Introduction

Overview

Describes the TMD IV's function in detecting tramp metal on conveyor belts and its capabilities.

Theory of Operation

Explains how the TMD IV operates using pulsed magnetic fields and secondary magnetic fields.

System Components

Support Structure & Coils

Explains how the coils are mounted on the support structure and their material.

Control Unit

Features and Options

Operator Interface and Key Features

Details the simplified operator interface, detection sensitivity, and software upgradeability.

Communication and Synchronization Options

Explains Modbus interface and synchronization of transmitter pulses for multiple detectors.

Optional System Devices

System Requirements

Lists system requirements and refers to engineering drawings for system configurations.

Technical Specifications

Installing the TMD IV

Overview

Outlines customer responsibilities for initial inspection and site preparation for the TMD IV.

Installation Considerations

Details crucial precautions and procedures to follow before connecting power or operating the unit.

Mounting Location

Provides guidelines for proper coil support structure and coil mounting to ensure correct function.

Electrical and Fusing Requirements

Output Relay Rating

Details the rating for output relays, including those with NO/NC contacts and NC only.

Safety Precautions

Highlights safety warnings related to high voltage and electrical shock hazards.

Equipment Handling and Storage

Inspection and Unpacking

Guides users on inspecting packages and the unit for damage after unpacking.

Installing Coil Support Structure & Coils for Dual Coil TMD IV

Installing Coil Support Structure & Coils for Under Belt Single Coil TMD IV

Installing System Devices

Mounting the Control Unit

Control Unit Mounting, fiberglass enclosure

Shows mounting dimensions and details for the fiberglass enclosure.

Control Unit Mounting, mild steel enclosure

Shows mounting dimensions and details for the mild steel enclosure.

Procedure to mount the control unit enclosure

Step-by-step instructions for mounting the control unit enclosure, including conduit and hole placement.

Field Wiring the TMD IV

Critical Wiring Conditions

Lists critical wiring conditions to ensure proper detector connection and safety.

Field Wiring Procedure

Outlines following cable specifications from the Field Wiring Diagram for connections.

Procedure to Wire the Control Unit

Connecting Incoming Power

Heater Power and Thermostat Setting

Initial Power On

Setting System Options

Core Detection Options

Configures core detection options like Sync Input, Bar/Rod Detect, and Clip Detect.

System Configuration Options

Sets up Speed Sensor, External Comms, Language, Units, Line Frequency, and Password Protection.

Measuring Belt Speed

Calibrating the Speed Sensor

Calibrating Sensitivity

Calibrating Sensitivity

Details the process for calibrating the coarse and fine sensitivity of the TMD IV.

Calibrating Clip Sensitivity

Calibrating Clip Sensitivity

Continues clip sensitivity calibration and troubleshooting false trips from clips.

External Communication

Operating the TMD IV

Operator Interface Overview

Introduces the operator interface, keys, indicators, and displays for TMD IV operation.

Operator Interface Navigation

Front Panel LEDs

Explains the function of the indicator LEDs (NORMAL, ALARM, BYPASS, CALIB).

Keypad Overview

Details the membrane keypad, including the Reset key and soft-key functions.

Front Panel LED Functions

Keypad Functions and Navigation

Continues explaining keypad functions, including soft-keys and navigation.

Options Screen

Sync Input, Bar/Rod Detect, Clip Detect

Details Sync Input, Bar/Rod Detect, and Clip Detect options.

Speed Sensor, External Comms, Language

Explains Speed Sensor, External Comms, and Language options.

Units and Line Frequency

Covers Units and Line Frequency options.

Password Protection

Settings Menu

Belt Speed, Material Code, Operating Frequency

Explains settings for Belt Speed, Material Code, and Operating Frequency.

Marker Distance, Marker Duration, Clip Length

Details settings for Marker Distance, Marker Duration, and Clip Length.

Bar Length, Modbus Settings

Persistent Bypass and View Menu

Covers Persistent Bypass and the View Menu.

View Menu with Password Entry

Normal Operation

Maintenance and Troubleshooting

Routine Maintenance Procedures

Details procedures for routine maintenance of the TMD IV system.

Troubleshooting Overview

Guides on determining the cause of detection or calibration problems.

Visual Inspection for Problems

Diagnosing and Correcting Problems

Discusses common problems like false tripping or passing tramp undetected.

False Tripping Causes

Correct the Coil Imbalance

Coil Imbalance Correction Steps

Details steps for balancing coils, including adjusting coil position.

Coil Imbalance Correction for Single Coil

Continues coil imbalance correction for single coil systems.

Finding the Source of Mechanical or Electrical Noise

Mechanical and Electrical Noise Troubleshooting

Troubleshoots mechanical and electrical noise sources affecting the TMD IV.

Noise Troubleshooting and Frequency Adjustment

Continues noise troubleshooting and discusses adjusting operating frequency.

Adjusting for High Product Noise (Mineral Ores)

Adjusting for High Product Noise

Adjusts sensitivity for high product noise by changing material code and sensitivity.

Adjusting for Clip (Belt Splice) Detection

Clip Detection Adjustment and Troubleshooting

Adjusts clip detection and troubleshoots false trips from belt clips.

Passing Tramp Undetected

Changing Material Code to Adjust Sensitivity

Testing for Coil or Junction Box Damage

Testing Coil or Junction Box Damage

Tests for damage in coil or junction box by checking continuity.

Testing Coil or Junction Box Damage

Continues testing coil and junction box components.

Installing Default Values

TMD IV Modbus Interface Overview

TMD IV Modbus Interface Details

Details Modbus message types supported and lists holding registers.

Register Details

Service Codes and Descriptions

Provides details for service codes used to invoke functions and commands.

Service Result Register

Explains the register containing the result of the last service invocation.

Material Code Parameter

Describes the material code parameter controlling delay from excitation pulse to data acquisition.

Coarse Sensitivity Parameter

Details the coarse sensitivity parameter controlling receive A/D gain.

Operating Frequency Parameter

Power Line Frequency Parameter

Specifies the AC power line frequency for internal setup calculations.

Language Selection

Allows selection of the GUI language.

Units Selection

Normal Fine Sensitivity

Gives the detection threshold indirectly via signal counts.

Marker Distance and Duration

Details settings for Marker Distance and Marker Duration.

Nominal Belt Speed

Coast Count and Lifetime Trip Count

Counts detected tramp metal since alarm and total lifetime trips.

Speed Sensor Input Enabled

Indicates if a speed sensor is present for belt speed and position.

Meters Per Speed Pulse

Actual Belt Speed

The measured belt speed based on sensor rate and meters per pulse.

Clip Fine Sensitivity

Specifies the fine sensitivity value used in belt regions marked by a repair clip.

Clip Length

Specifies the length of belt repair regions for desensitization.

Clip Coarse Sensitivity Delta

Specifies coarse sensitivity value for clip regions, modifying persistent register.

Clip Coarse Sensitivity

Alarm Status Bit String

A status variable with bits for each alarm condition.

Belt Direction Reversed

Indicates if the belt direction detection algorithm is reversed.

Clip Detection Enabled

Bar Rod Detection Enabled

A flag to turn the Bar/Rod detection feature on and off.

Bar Rod Length

Maximum bar length detectable by the bar/rod detection feature.

Bar Rod Sensitivity

Specifies the sensitivity value for the bar/rod algorithm.

Modbus Address

Modbus Baud Rate

Specifies the baud rate used with the Modbus serial communication protocol.

Modbus Parity

Specifies the parity to be used for Modbus serial communication.

Modbus Num Stop Bits

Sync Input Enabled

Enables synchronization of pulse generation between two detectors.

Welding Noise Filter Enabled

Enables a filter to reduce interference from welding noise.

Service, Repair & Replacement Parts

Service and Repair Information

Offers contact information for technical assistance and on-site service.

Parts Ordering Information

Details the recommended procedure for ordering replacement parts.

Parts Lists

Disposal of Hazardous Waste

Contacting Thermo Fisher Scientific

Appendix A –Engineering Drawings

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