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Thetford C250 S User Manual

Thetford C250 S
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Description: C250 S/CS Electric Valve
Part number: 23709
Look for Service Centres, Point of Sale addresses and other
information on: www.thetford.eu
Version: V2
Date: Mai 2011
Tools required:
A
B
Repair instruction
Remove
Waste holding tank
Remove bowl retainer
bracket closest to the door
Take the bowl inner off
1/4 05/11 42799
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Thetford C250 S Specifications

General IconGeneral
ModelC250 S
ManufacturerThetford
TypeControl Unit
Power Supply12V DC
DisplayLED
MountingWall-mounted
CompatibilityThetford C250 Cassette Toilets
Functionswaste level indicator

Summary

C250 S/CS Electric Valve Repair

Remove Waste Holding Tank

Detach the waste holding tank from the toilet unit.

Remove Bowl Retainer Bracket

Detach the bracket holding the toilet bowl.

Disconnect and Remove Valve

Detach retaining clip and remove old valve assembly.

Install New Valve and Tubing

Fit new valve, slide clamp over tube, push tube onto valve.

Route and Secure Tubing

Route tubing around bowl and bring tube back into position.

Reassemble Toilet Components

Push bowl inner assembly back and rotate retainer.

Reinstall Waste Tank

Place the waste holding tank back into the toilet unit.

SC250 Overlay Replacement

Peel Back Original Overlay

Use sharp object to carefully peel back existing overlay.

Apply New Overlay

Remove old overlay and apply new overlay to the toilet.

SC250 Control Panel Replacement

Locate and Prepare Panel

Locate overlay, peel it back, and unclip control panel from housing.

Replace Panel Components

Unclip panel, note wire position, replace, clip back, and replace overlay.

SC250 CWE Pump Replacement

Initial Preparation

Drain water tank, remove waste tank and fuse.

Remove Old Pump

Locate pump housing, remove pump, disconnect flush tube.

Prepare Wiring

Cut faulty cable, strip wires to expose bare cable.

Install New Pump

Crimp new cable, reconnect flush tube to pump.

Final Assembly and Test

Reconnect tube, replace pump, fuse, add water, and test.

SC250 Reed Switch Replacement

Locate and Remove Reed Switch

Remove waste tank, locate reed switch, pull it away from housing.

Install New Reed Switch

Replace reed switch, ensure correct insertion into wiring harness.

C250 Reed Switch Housing Replacement

Remove Tank and Housing

Remove waste-holding tank, locate and remove reed switch housing.

Replace Housing and Cable

Remove cable, use hot melt for housing, place cable back, press switch.

C250CWE Drain Replacement

Prepare Drain Removal

Turn drain to the outside.

Remove and Replace Drain

Place screwdriver, push drain loose, take off, press new drain on.

SC250/400 Pour Out Spout Replacement

Remove Old Spout

Turn pour out spout anti-clockwise and take it out.

Install New Spout

Place new pour out spout and turn clockwise into position.

SC250/C260 Waste-holding Tank Plate Repair

Prepare for Disassembly

Remove waste holding-tank.

Rotate Mechanism Cover

Rotate mechanism anti-clockwise using sliding cover as lever.

Remove Retainer and Blade Arm

Remove retainer screws, press ribs, and remove blade arm.

Remove Blade Components

Remove bushing, blade driver, and blade.

Reassemble Mechanism

Follow assembly steps in reverse, noting retainer placement.

SC250/400 Seal Mechanism Replacement

Rotate and Remove Mechanism

Rotate mechanism, take it out, and place upside down.

Replace Seal and Assemble

Remove seal, place new one, and follow assembly steps in reverse.

SC250 Waste-holding Tank Float Replacement

Identify Components

Locate sliding cover, arrow, and solid dot on the tank.

Manipulate Sliding Cover

Remove sliding cover and re-insert from opposite end.

Rotate Mechanism and Remove

Rotate mechanism, remove disc, and locate float housing.

Replace Float

Unclip and clip float back, ensuring fin position.

Final Assembly

Replace mechanism, rotate back, return cover, fill tank, test.

SC250 Waste-holding Tank Wheels Replacement

Prepare Tank

Turn waste-holding tank upside down.

Remove Wheel

Place hand on side of wheel and pull it out.

SC250/C260 Waste-holding Tank Mechanism Replacement

Identify Components

Locate sliding cover, arrow, and solid dot on the tank.

Manipulate Sliding Cover

Remove sliding cover and re-insert from opposite end.

Rotate and Remove Mechanism

Rotate mechanism and remove it.

SC250 Pull Handle Replacement

Prepare Tank

Turn waste holding-tank upside down.

Remove Handle Ribs

Place screwdriver under rib and take one rib out.

Remove Handle

Place screwdriver in handle and push down to take it out.

Remove Spring

Lift pull guide at end and remove spring.

Assemble New Handle

Assemble new pull handle following steps in reverse.

C250 Seal Nozzle Replacement

Prepare Toilet

Remove waste-holding tank and seat & cover.

Release Bracket

Place screwdriver between bracket and bowl, push bracket left.

Remove Brackets

Remove brackets from front and back of toilet.

Detach Bowl Inner

Pull bowl-inner loose from bowl outer.

Remove Nozzle Retainer and Tube

Remove nozzle retainer followed by tube from nozzle.

Fit New Nozzle and Retainer

Fit new nozzle and nozzle retainer.

Reassemble Tube and Bowl

Bring tube back, place bowl inner, and push onto bowl outer.

Reassemble Brackets and Seat

Assemble brackets and place seat & cover back.

SC250/400 Blade Replacement

Rotate and Remove Mechanism

Rotate mechanism, take it out, and place upside down.

Remove Retainer Screws

Remove 3 screws out of retainer.

Remove Blade Components

Press ribs, remove blade arm, driver, bushing, and blade.

Assemble New Blade

Assemble new blade following steps in reverse.

SC250 Float Stem Replacement

Prepare Tank

Remove waste holding-tank.

Rotate Mechanism

Rotate mechanism anti-clockwise using sliding cover as lever.

Release Plate

Place screwdriver under plate, press it out, remove plate.

Turn Float Stem

Turn float stem within holding tank using vent lifter.

Replace Float Spring

Pull vent lifter to replace the spring.

Assemble New Float Stem

Follow steps in reverse to assemble new float stem.

C250/C260 Bowl Retainer Bracket Replacement

Remove Tank

Remove waste-holding tank out of Cassette toilet.

Release Bracket

Place screwdriver between bracket and bowl, push bracket left.

Replace Bracket

Remove bracket, place new one, push to lock.

C250 Vent Plate Replacement

Remove Tank

Remove waste-holding tank out of Cassette toilet.

Replace Vent Plate

Pull vent plate loose, place new one, ensure pressed properly.

C250 Saddle Replacement

Remove Tank

Remove waste-holding tank out of Cassette toilet.

Replace Saddle

Remove screw, screw new saddle in, check gear wheel alignment.

SC250 Handle Grip Cover Replacement

Remove Tank

Remove waste holding-tank out of toilet.

Release Handle Grip Cover

Place screwdriver and lift handle grip cover up.

Remove Handle

Press ribs and take handle off.

Install New Cover

Place new handle grip cover.

C250 Kit One Switch/Single/Multi Level Repair

Remove Tank and Housing

Remove waste-holding tank, locate and remove reed switch housing.

Replace Housing and Cable

Remove cable, use hot melt for housing, place cable back, press switch.

Manipulate Mechanism

Rotate mechanism, locate float housing, unclip and clip float.

Assemble Mechanism

Replace mechanism, rotate back, fill tank, test.

C250 Ventilator for Powered Vent Repair

Prepare for Fan Replacement

Remove waste tank, locate vent plate, remove filter and foam.

Access and Disconnect Fan

Remove screws/cover, disconnect fan wire.

Connect New Fan

Disconnect/connect blocks, connect new part, press vent plate correctly.

C250 CWE Additional Drain Tube Installation

Prepare for Installation

Ensure fresh water tank is drained.

Remove Old Drain Tube

Remove waste holding tank, pull out drain tube, drain fresh water.

Prepare for New Tube

Refit tank, flush, empty bowl, remove tank.

Connect New Drain Tube

Squeeze clips, slide down pipe, pull water pipe off spigot.

Secure New Drain Tube

Fit clips onto new tube, push fully, squeeze tabs to secure.

Final Placement

Place end of drain tube alongside original tube behind bracket.

C250 Ceramic Bowl Rework

Remove POD

Remove the POD from the ceramic bowl assembly.

Remove Service Cover

Remove screws holding service cover and detach it.

Position and Secure Seat

Position seat and cover, fix with tape to the bowl.

Apply Hot Melt

Place toilet upside down, fill space between bowl and ribs with hot melt.

Reassemble and Finalize

Reassemble service cover, pod, and remove tape.

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