EasyManua.ls Logo

Thomas ProTough 300 Screener - User Manual

Thomas ProTough 300 Screener
73 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Owners /
Operators
Service and
Parts Manual
Publication No. 52812
September 2005
300 Screener

Table of Contents

Questions and Answers

Summary

1. SAFETY PRECAUTIONS

1.1 GENERAL INSTRUCTIONS

Read manual, ensure decals are in place, and follow safe operation guidelines.

OPERATING THE MACHINE

Precautions for towing, grades, clearances, road travel, electrical lines, parking, and bystanders.

MAINTENANCE SAFETY

Safety during maintenance, refueling, avoiding modifications, pressure systems, and protective gear.

1.2 DECALS

Location and identification of safety and warning decals on the machine.

1.3 ORIENTATION; ACCESS

Familiarization with component locations, controls, and indicators on the machine.

2. CONTROLS

Engine Controls

Description of engine-related controls, including instrument panel and throttle.

Hydraulic and Axle Controls

Description of hydraulic and axle control levers for machine operation.

3. OPERATION

Pre - Start Inspection

Daily inspection of engine, hydraulics, and shakerhead before operation.

Starting Instructions

Step-by-step procedure for starting the engine and machine safely.

Shut Down Procedure

Correct steps to safely shut down the engine and machine.

Set - up

Procedures for preparing the machine for operation, including hitch and axle adjustments.

Operating Procedures

Guidelines for efficient and safe operation, including material handling.

Securing and Transporting

Instructions for safely securing and transporting the machine.

4. MAINTENANCE

Service Access Areas

Locations for accessing components for service and maintenance.

Preventative Maintenance Schedule

Schedule for routine maintenance tasks based on operating hours.

Daily Service

Essential checks and tasks to perform daily before operating the machine.

150 Hour Service

Maintenance tasks required every 150 operating hours, starting at 50 hours.

300 Hour Service

Maintenance tasks required every 300 operating hours, plus 150-hour tasks.

500 Hour Service

Maintenance tasks required every 500 operating hours.

900 Hour Service

Maintenance tasks required every 900 operating hours, including system flushes.

As Required Service

Maintenance tasks performed as needed, such as screen replacement.

Electrical Schematic, Chassis

Wiring diagram for the chassis electrical system.

Electrical Schematic, Engine

Wiring diagram for the engine electrical system.

Hydraulic Schematic

Diagram illustrating the hydraulic system components and connections.

Trouble Shooting

Common symptoms, probable causes, and solutions for machine issues.

5. SPECIFICATIONS

DIMENSIONAL SPECIFICATIONS

Physical dimensions of the machine, including length, height, and width.

PERFORMANCE SPECIFICATIONS

Details on material capacity, cycle time, weight, and fluid capacities.

FASTENER TORQUE SPECIFICATIONS

Torque values for various fasteners and bolt grades.

6. REPLACEMENT SCREENS

Screen Selection and Tips

Guidance on choosing appropriate screens based on material and application.

Replacement Screen Information

Information on standard screen configurations and ordering.

7. WARRANTY INFORMATION

MACHINES PURCHASED THROUGH THOMAS DEALER

Information regarding warranty terms, registration, and claims for dealer-purchased units.

8. PARTS MANUAL

8.1 MAINFRAME

Components related to the main structural frame of the machine.

8.1.1 HITCH

Parts list and diagram for the hitch assembly.

8.1.2 FRONT LIFT ASSEMBLY

Parts list and diagram for the front lift assembly.

8.1.3 AXLE; WHEEL ASSEMBLY

Parts list and diagram for the axle and wheel components.

8.1.4 AXLE LOCK

Parts list and diagram for the axle lock mechanism.

8.1.5 COMPARTMENT DOORS

Parts list and diagrams for access panels and doors.

8.1.6 MUD FLAPS

Parts list for mud flap components.

8.1.7 RUBBER SKIRTING

Parts list for rubber skirting components.

8.2 SHAKERHEAD

Components related to the shakerhead assembly.

8.2.1 SHAKERHEAD AND SPRINGS

Parts list and diagram for the shakerhead and spring assembly.

8.2.2 SHAKER SHAFT ASSEMBLY

Parts list and diagram for the shaker shaft assembly.

8.2.3 SCREENS; PLATES

Parts list and diagrams for shaker screens and plates.

8.3 HYDRAULICS

Components and diagrams of the hydraulic system.

8.3.1 HYDRAULIC CIRCUIT

Diagram and parts list for the hydraulic system circuit.

8.3.2 CONTROL VALVE

Parts list and diagrams for hydraulic control valves.

8.3.3 CYLINDERS

Parts list and exploded view of hydraulic cylinders.

8.3.4 GEAR PUMP

Parts list and diagram for the hydraulic gear pump.

8.3.5 SHAKER MOTOR

Parts list and diagram for the shaker motor.

8.3.6 HYDRAULIC OIL TANK

Parts list and diagram for the hydraulic oil tank.

8.4 ELECTRICAL

Electrical system components and diagrams.

8.4.1 ENGINE ELECTRICAL

Wiring diagrams and parts list for the engine electrical system.

8.4.2 CHASSIS ELECTRICAL

Wiring diagrams and parts list for the chassis electrical system.

8.5 ENGINE

Engine system components and diagrams.

8.5.1 INTAKE SYSTEM

Parts list and diagram for the engine air intake system.

8.5.2 EXHAUST SYSTEM

Parts list and diagram for the engine exhaust system.

8.5.3 RADIATOR AND MOUNTS

Parts list and diagrams for the radiator, hoses, and mounting components.

8.5.4 THROTTLE CONTROL

Parts list and diagram for the engine throttle control mechanism.

8.5.5 FUEL SYSTEM

Parts list and diagram for the engine fuel system components.

Summary

1. SAFETY PRECAUTIONS

1.1 GENERAL INSTRUCTIONS

Read manual, ensure decals are in place, and follow safe operation guidelines.

OPERATING THE MACHINE

Precautions for towing, grades, clearances, road travel, electrical lines, parking, and bystanders.

MAINTENANCE SAFETY

Safety during maintenance, refueling, avoiding modifications, pressure systems, and protective gear.

1.2 DECALS

Location and identification of safety and warning decals on the machine.

1.3 ORIENTATION; ACCESS

Familiarization with component locations, controls, and indicators on the machine.

2. CONTROLS

Engine Controls

Description of engine-related controls, including instrument panel and throttle.

Hydraulic and Axle Controls

Description of hydraulic and axle control levers for machine operation.

3. OPERATION

Pre - Start Inspection

Daily inspection of engine, hydraulics, and shakerhead before operation.

Starting Instructions

Step-by-step procedure for starting the engine and machine safely.

Shut Down Procedure

Correct steps to safely shut down the engine and machine.

Set - up

Procedures for preparing the machine for operation, including hitch and axle adjustments.

Operating Procedures

Guidelines for efficient and safe operation, including material handling.

Securing and Transporting

Instructions for safely securing and transporting the machine.

4. MAINTENANCE

Service Access Areas

Locations for accessing components for service and maintenance.

Preventative Maintenance Schedule

Schedule for routine maintenance tasks based on operating hours.

Daily Service

Essential checks and tasks to perform daily before operating the machine.

150 Hour Service

Maintenance tasks required every 150 operating hours, starting at 50 hours.

300 Hour Service

Maintenance tasks required every 300 operating hours, plus 150-hour tasks.

500 Hour Service

Maintenance tasks required every 500 operating hours.

900 Hour Service

Maintenance tasks required every 900 operating hours, including system flushes.

As Required Service

Maintenance tasks performed as needed, such as screen replacement.

Electrical Schematic, Chassis

Wiring diagram for the chassis electrical system.

Electrical Schematic, Engine

Wiring diagram for the engine electrical system.

Hydraulic Schematic

Diagram illustrating the hydraulic system components and connections.

Trouble Shooting

Common symptoms, probable causes, and solutions for machine issues.

5. SPECIFICATIONS

DIMENSIONAL SPECIFICATIONS

Physical dimensions of the machine, including length, height, and width.

PERFORMANCE SPECIFICATIONS

Details on material capacity, cycle time, weight, and fluid capacities.

FASTENER TORQUE SPECIFICATIONS

Torque values for various fasteners and bolt grades.

6. REPLACEMENT SCREENS

Screen Selection and Tips

Guidance on choosing appropriate screens based on material and application.

Replacement Screen Information

Information on standard screen configurations and ordering.

7. WARRANTY INFORMATION

MACHINES PURCHASED THROUGH THOMAS DEALER

Information regarding warranty terms, registration, and claims for dealer-purchased units.

8. PARTS MANUAL

8.1 MAINFRAME

Components related to the main structural frame of the machine.

8.1.1 HITCH

Parts list and diagram for the hitch assembly.

8.1.2 FRONT LIFT ASSEMBLY

Parts list and diagram for the front lift assembly.

8.1.3 AXLE; WHEEL ASSEMBLY

Parts list and diagram for the axle and wheel components.

8.1.4 AXLE LOCK

Parts list and diagram for the axle lock mechanism.

8.1.5 COMPARTMENT DOORS

Parts list and diagrams for access panels and doors.

8.1.6 MUD FLAPS

Parts list for mud flap components.

8.1.7 RUBBER SKIRTING

Parts list for rubber skirting components.

8.2 SHAKERHEAD

Components related to the shakerhead assembly.

8.2.1 SHAKERHEAD AND SPRINGS

Parts list and diagram for the shakerhead and spring assembly.

8.2.2 SHAKER SHAFT ASSEMBLY

Parts list and diagram for the shaker shaft assembly.

8.2.3 SCREENS; PLATES

Parts list and diagrams for shaker screens and plates.

8.3 HYDRAULICS

Components and diagrams of the hydraulic system.

8.3.1 HYDRAULIC CIRCUIT

Diagram and parts list for the hydraulic system circuit.

8.3.2 CONTROL VALVE

Parts list and diagrams for hydraulic control valves.

8.3.3 CYLINDERS

Parts list and exploded view of hydraulic cylinders.

8.3.4 GEAR PUMP

Parts list and diagram for the hydraulic gear pump.

8.3.5 SHAKER MOTOR

Parts list and diagram for the shaker motor.

8.3.6 HYDRAULIC OIL TANK

Parts list and diagram for the hydraulic oil tank.

8.4 ELECTRICAL

Electrical system components and diagrams.

8.4.1 ENGINE ELECTRICAL

Wiring diagrams and parts list for the engine electrical system.

8.4.2 CHASSIS ELECTRICAL

Wiring diagrams and parts list for the chassis electrical system.

8.5 ENGINE

Engine system components and diagrams.

8.5.1 INTAKE SYSTEM

Parts list and diagram for the engine air intake system.

8.5.2 EXHAUST SYSTEM

Parts list and diagram for the engine exhaust system.

8.5.3 RADIATOR AND MOUNTS

Parts list and diagrams for the radiator, hoses, and mounting components.

8.5.4 THROTTLE CONTROL

Parts list and diagram for the engine throttle control mechanism.

8.5.5 FUEL SYSTEM

Parts list and diagram for the engine fuel system components.

Thomas ProTough 300 Screener Specifications

General IconGeneral
BrandThomas
ModelProTough 300 Screener
CategoryFarm Equipment
LanguageEnglish