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THOMSON Elite X4 User Manual

THOMSON Elite X4
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Elite , Elite and BMX Elite , Elite and BMX
L.H. Thomson Co. Inc. 7800 N.E. Industrial Blvd.
Macon, Georgia USA 31216-7748
phone: 478.788.5052
email: bikes@lhthomson.com
www.bikethomson.com
Carbon Fiber and Aluminum Steerers
Congratulations!
THANK YOU for purchasing the Thomson Stem. The following instructions
should be read completely before installation. If you have any questions
regarding installation or service of this product, please contact your local
dealer. We recommend that a professional bicycle mechanic install and
service this product.
Before starting assembly
Carbon,
Aluminum
or Steel
Steerer Tube
Grease all of the bolt threads and the threads inside the stem
before assembly. All bolts are identical.
Important: For carbon ber steerer tubes refer to the manu-
facturer specications on how to cut and nish the steerer
tube.
Important: For carbon
ber steerer tubes refer
to the manufacturer
specications on how
to cut and nish the
steerer tube.
Using a torque wrench,
alternate tightening
each bolt in small
amounts until both are
tightened to 5.5 Nm
Make sure there is an
equal gap between the
handlebar clamp and the
stem body. Using a torque
wrench, tighten the four
bar clamp bolts to 4.0 Nm
Make sure there is an
equal gap between the
handlebar clamp and the
stem body. Using a torque
wrench, tighten the four
bar clamp bolts to 5.1 Nm
Using a torque wrench,
alternate tightening each
bolt in small amounts until
both bolts are tightened
to 12.4 Nm
Tightening Process for and Steerer Clamp Bolts
Tightening Process for Bar Clamp Bolts
Tightening Process for Bar Clamp Bolts
Tightening Process for BMX Stem Bolts
Torque Pattern for Tightening BMX Stem
Bolts
For steel and aluminum steerer tubes: Remove any burrs from the
steerer tube; do not remove any base metal. File a smooth radius
around the top edge as shown. If the Thomson Stem has a burr at the
point of contact with the steerer tube, handlebar, or clamp, remove the
burr with 400 grit sandpaper.
Steerer tube
Smooth nish
Make sure there are no burrs.
Degrease the steerer
tube, the inside of the
Thomson Stem and the
steerer clamps before
assembly. Rubbing
alcohol is an effective
degreaser.
Before riding, check
that the stem is tight
and properly installed.
Pinch the front wheel of
the bike between your
knees and attempt to
rotate the bars. The
bars should not twist.
This should be done
before every bike ride.
After installing the stem, check
that the cable housings do
not bind. Check by turning the
handlebar until the grip hits the
frame. If the housings bind,
replace with longer ones.
Tighten handlebar clamp using numbered
torque pattern. Make sure bolts are tight-
ened to 12.4 Nm
Grease
Grease
Grease
Grease
Degrease
Equal gap
Equal gap
Equal gap
Equal gap
does not bind
Steerer should extend 3mm
above stem requiring a 5mm
spacer.
1
2
3
4
5
7
6
U.S. Patents 6,309,135; 6,945,135; 7,407,176; 7,500,415; 5,123,485 S; 515,983 S; 515,4983 S; 516,965 S; 528,047
E.U. Patents 1,210,261 EP; 021,083,488 PCT; 1,595,778 EP
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THOMSON Elite X4 Specifications

General IconGeneral
BrandTHOMSON
ModelElite X4
CategoryBicycle Accessories
LanguageEnglish

Summary

Before Starting Assembly

Carbon Fiber and Aluminum Steerer Preparation

Ensure steerer extends 3mm above stem, requiring a 5mm spacer.

Carbon Steerer Tube Cutting Instructions

Follow manufacturer specs for cutting and finishing carbon fiber steerer tubes.

Bolt and Thread Greasing

Grease all bolt threads and internal stem threads; all bolts are identical.

Component Degreasing

Degrease steerer tube, stem, and clamps using rubbing alcohol.

Torque Specifications and Tightening Processes

X4/X2 Steerer Clamp Bolt Torque

Tighten to 5.5 Nm using a torque wrench, alternating each bolt.

X4 Bar Clamp Bolt Torque

Tighten four bolts to 4.0 Nm, ensuring an equal gap.

X2 Bar Clamp Bolt Torque

Tighten four bolts to 5.1 Nm, ensuring an equal gap.

BMX Stem Bolt Tightening

Tighten bolts to 12.4 Nm using a torque wrench, alternating.

BMX Stem Torque Pattern

Tighten handlebar clamp bolts to 12.4 Nm following numbered pattern.

Post-Installation Checks

Pre-Ride Stem Security Check

Test stem tightness by attempting to rotate handlebars with front wheel held.

Cable Housing Clearance

Verify cable housings do not bind when turning handlebars fully.

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