Thunderstone 6000XR - User Manual

Thunder 6000
XR
Troubleshooting Guide – 5/23/18
1
Thunder 6000
XR
Tarp System Troubleshooting Guide
Below you will find troubleshooting steps for common tarp system issues.
 Remote function not working.
1. Reset system by removing power trailer power connection for 15 seconds then reconnect.
2. Turn on the tarp system by pressing the (Open) & (Close) buttons simultaneously on the keypad for 3-5
seconds until the LED and buttons illuminate.
3. Test remote function.
4. If no function, reset system and reprogram remote per the remote programming instructions.
5. Also can be an indication that the trailer power connection is loose and needs reworked and tightened.
 Tarp system will not power on.
1. Make sure that the 2-pole power cord is plugged into the trailer and has the proper polarity and voltage
to the tarp system. Positive is on the top post.
2. Check that the tarp system circuit breaker near the tractor battery is reset, if applicable.
3. Turn on the tarp system by pressing the (Open) & (Close) buttons simultaneously on the keypad for 3-5
seconds until the LED and buttons illuminate.
4. Test the remote functions of the tarp system by pressing the (Open) & (Close) buttons simultaneously
on the remote 3-5 seconds to verify keypad button failure.
5. Check for grease, dirt, and corroded connections at the battery terminals, circuit breaker and also at
the trailer power receptacle plug and outlet.
6. Check for voltage on the back side of the 2-pole trailer receptacle. Also check for corrosion and looseness.
7. Check for proper connection of the communication cable between the inner control box and the RF keypad.
8. Unplug the power receptacle, wait 10 seconds, re-plug truck power and verify operation.
 Tarp system powers on but does not function when pressing either (Open) or
(Close), no flash codes are present.
1. Check for low voltage & loose connections.
2. Test the remote functions of the tarp system to verify keypad button failure.
3. Check for loose & corroded connections at the motor terminals and inspect the wires from the motor to
the inner control box located in the nose of the trailer.
4. Unplug the power receptacle, wait 10 seconds, re-plug truck power and verify operation.

Summary

Remote Function Not Working

System Reset and Remote Test

Reset the tarp system, test remote function, and reprogram if needed.

Check Trailer Power Connection

Ensure the trailer power connection is secure and properly tightened.

Tarp System Will Not Power On

Verify Power Supply and Polarity

Confirm correct power cord connection, polarity, voltage, and reset the circuit breaker.

Test Remote and Keypad

Test remote functions and check the communication cable connection.

Inspect Connections and Receptacle

Check for corrosion/looseness at terminals, breaker, receptacle, and re-plug power.

System Powers On, No Function (No Flash Codes)

Check Voltage and Connections

Verify low voltage and loose connections at various points, including motor terminals.

Verify Keypad and Power Cycle

Test remote functions and perform a power cycle for operation verification.

Error Codes: Flashing RF Keypad Light

Overheat;Drag Error (3 Flashes)

Indicates overheat or increased drag. Allow system to cool and re-check.

Over;Under Voltage Errors (4-5 Flashes)

Check tractor battery and alternator voltage. Verify connections and low voltage.

Contact Thunderstone (6 Flashes)

Contact Thunderstone for assistance with 6 flashes.

Low Amperage;Voltage or Shorted Motor (7 Flashes)

Check amperage/voltage, motor windings, battery charge, and charging system.

Communication Failure (8 Flashes)

Check communication cable between RF keypad and inner control box for damage.

Intermittent Cycle Operation

Overcurrent Protection (2 Flashes)

Normal if tarp fully opened/closed. Check for obstructions or motor drag.

Test Motor with Direct Power

Disconnect motor terminals and connect directly to battery to test for laboring.

Thunderstone 6000XR Specifications

General

Brand	Thunderstone
Model	6000XR
Category	Industrial Equipment
Language	English