Kart Build:
Items Required:
Tillotson T4 Kart Package x 1
Kart Trolley x 1
Tools:
Spanners / Wrench Sizes: 8mm, 10mm(x 2), 13mm(x 2), 16mm, 17mm
Socket Sizes: 8mm, 10mm, 13mm, 22mm
Allen Key Set: 3mm, 4mm, 5mm, 6mm, 8mm
Measuring Tape
Snips
Laser Alignment Tool / Tracking Discs: For front end tracking geometry
Straight Edge Ruler / Laser Sprocket Aligner: For setting the position of sprocket so chain is aligned
Tyre Mounting Paste / Soap / WD-40: For Mounting Tyres
Impact Gun / Spark Plug Stopper: For Mounting Clutch
Compressed Air: For Popping Tyres onto Rim
Flat section of timber / any material: For Seat fitting
Fuel / Fuel Funnel
Tie Wraps
Loctite
Steps to Take:
Take all items from the T4 packaging and identify each item supplied
It is recommended to start by fitting the axle first. Mount the Rear Axle fitting the Sprocket Carrier
and Brake Disc in Correct position and ensure the axle is fitted the correct orientation so the keyway
lines up to the brake disc / sprocket carrier and not in reverse.
Measure the Rear Axle so it is centered in the chassis and tighten the 3 x grub screws in the Axle
Bearing Carriers (2 of them). It is recommended to fit using Loctite as these grub screws can come
lose on a bumpy track.
Set the position of the two Rear Hubs. Recommended Rear width with wheels mounted is 139-
140cm. Insert photo.
Mount the side and front rails followed by the KG bodywork using the bolts and springs provided.
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