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Series 4000
Solar Powered Chemical Injecon Pump
Installaon, Operaon, and Maintenance Instrucons
The model 4000 Chemical Injecon Pump is designed to inject low to medium volumes of chemical into high pressure lines. Depending on
the motor and plunger conguraon, these pumps are capable of pumping against up to 6000 PSI or up to 130 gallons/day. Due to the
varying nature of applicaons, proper sizing is essenal for each solar powered applicaon to ensure pump performance. Timberline
Manufacturing and it’s associated representaves are available to assist with any quesons or pump sizing. Variables you will need to know
to ensure proper sizing are:
Required Flow Rate
Discharge Pressure
Locaon of Pump
Mission Crical Level of Applicaon
These systems are typically sold including a pump unit, solar panels, solar panel mounng hardware and pipe, solar power voltage
regulator, pump controller, and baery/controller enclosure. Baeries are generally supplied by the end user aer a sizing
recommendaon by Timberline Manufacturing or their associated representaves, but are available upon request.
INTRODUCTION
TABLE OF CONTENTS
SECTION PAGE
IMPORTANT SAFETY PRECAUTIONS 2
SPECIFICATIONS 2
PUMP 2
MOTOR 2
PRESSURE AND FLOW RATE INFORMATION 3
MAXIMUM FLOW RATE CURVES 4
SOLAR PUMP ASSEMBLY 6
PUMP ASSEMBLY 6
PUMP ASSEMBLY PARTS LIST 7
BODY ASSEMBLY AND PARTS LIST 8
INCLUDED COMPONENTS 9
INSTALLATION 10
MOUNTING DIMENSIONS 10
PUMP MOUNTING AND TUBING 10
TUBING SCHEMATIC 11
SOLAR PANEL MOUNTING AND ASSEMBLY 12
SOLAR PANEL POSITIONING 13
WIRING 14
WIRING DIAGRAMS 15
OPERATION 16
STARTUP 16
ADJUSTING FOR DESIRED FLOW RATE 16
MAINTENANCE 18
TROUBLESHOOTING 19
ORDERING INFORMATION 20