TKM K Series Metering Pumps Operation Manual
KH OM v.1.8 Copyright © 2018 TKM LLC All Rights Reserved 2
Table of Contents
1. INTRODUCTION TO TKM K SERIES METERING PUMPS ................................................................ 5
1.1 DESCRIPTION OF TERMS ................................................................................................................................................ 5
1.2 GENERAL INFORMATION................................................................................................................................................ 5
2. SAFETY INSTRUCTIONS AND GUIDELINES ..................................................................................... 6
2.1 QUALIFIED PERSONNEL AND TRAINING ...................................................................................................................... 6
2.2 SAFETY PRECAUTIONS DURING MAINTENANCE, SERVICING, AND INSTALLATION ................................................. 7
2.3 NEGLECTING THE SAFETY INSTRUCTIONS .................................................................................................................... 7
2.4 IMPORTANCE OF TKM AUTHORIZED SPARE PARTS ................................................................................................... 7
2.5 INTENDED USE FOR THE TKM PUMP ........................................................................................................................... 7
2.6 PERSONAL PROTECTION EQUIPMENT FOR INSTALLATION AND MAINTENANCE .................................................... 8
3. MANUFACTURER’S WARRANTY...................................................................................................... 8
4. GENERAL DESCRIPTION OF TKM K SERIES HYDRAULIC DIAPHRAGM PUMP ............................ 9
4.1 KH HYDRAULIC DIAPHRAGM PUMP MODELS ............................................................................................................ 9
4.1.1 The Standard KH Pump..................................................................................................................................... 10
4.1.2 The High Viscosity KH Pump ........................................................................................................................... 10
4.1.3 The Double Diaphragm KH Pump................................................................................................................. 11
4.2 KH HYDRAULIC DIAPHRAGM PUMP STANDARD FEATURES ................................................................................... 12
5. RECEIVING AND STORING A TKM PUMP ..................................................................................... 13
5.1 RECEIVING INSPECTION................................................................................................................................................ 13
5.2 STORING A TKM PUMP ............................................................................................................................................... 13
6. TECHNICAL DATA............................................................................................................................ 14
6.1 SPECIFICATIONS ............................................................................................................................................................ 14
6.2 KH PUMP DIMENSIONS............................................................................................................................................... 15
6.3 TEMPERATURE ............................................................................................................................................................... 15
6.3.1 Temperature Ratings for PVC KH Pump and PVDF KH Pump ............................................................ 15
6.3.2 Temperature Ratings for Stainless Steel KH Pump .................................................................................. 15
6.4 NOISE LEVELS ................................................................................................................................................................ 16
6.5 PUMP NAME PLATE NOTATION ................................................................................................................................. 16
6.6 KH STANDARD COMPONENTS ................................................................................................................................... 18
6.7 KH HYDRAULIC OIL ...................................................................................................................................................... 18
7. INSTALLATION ................................................................................................................................ 19
7.1 MOUNTING A TKM PUMP .......................................................................................................................................... 19
7.2 CONNECTING THE SUCTION PIPING ........................................................................................................................... 19
7.2.1 Suction Line Filters .............................................................................................................................................. 21
7.3 CONNECTING THE DISCHARGE PIPING ...................................................................................................................... 22
7.3.1 Pressure Relief Valve .......................................................................................................................................... 23
7.3.2 Pulsation Dampener ........................................................................................................................................... 23
7.3.3 Back Pressure Valve or Anti-Siphoning Mechanism................................................................................ 24
7.4 RECOMMENDED CONFIGURATION FOR TKM KH PUMP SYSTEM ......................................................................... 25