TMG TMG-ALS61 - User Manual

This document describes the TMG-ALS61 6,000 lb Portable Scissor Car Lift, a product designed for automotive lifting in indoor environments. The manual provides comprehensive instructions for installation, operation, and maintenance, emphasizing safety precautions throughout.

Function Description:

The TMG-ALS61 is a portable scissor car lift designed to raise vehicles for maintenance and repair. It utilizes a hydraulic system to lift vehicles, providing access to the undercarriage. The lift features adjustable arms and pads to accommodate various vehicle types and lifting points. Safety locks are integrated into the design to secure the vehicle in a raised position, preventing accidental lowering. The lift is operated via a power unit with push-button controls for raising and a lever for lowering. Its portable design, facilitated by a stand/tow handle and wheels, allows for flexibility in placement within a workshop.

Important Technical Specifications:

Lifting Capacity: 6,000 lbs (2721 Kgs)
Lifting Time: 45 seconds
Power Unit: 110VAC/60Hz, 1 Phase
Concrete Requirements: Minimum 3.5" thickness of 2,500 PSI concrete (for all models, 3,000 PSI concrete is required, adequately cured for at least 28 days).
Operating Temperature: 41°F - 104°F (5°C - 40°C)
Hydraulic Fluid: Dexron III ATF or 10W Non-foaming hydraulic fluid (6 quarts / 1.5 gallons)
Electrical Requirements: For 110-120 volt, single phase, use a 25 amp fuse with AWG 10 wire for 25 Amps (N.E.C. table 310-12). Wiring should be performed by a certified electrician.
Dimensions (Approximate):
- Overall Length: 2058 mm
- Overall Width: 1347 mm
- Maximum Lifting Height: 1365 mm
- Minimum Height: 155 mm
- Platform Length: 1054 mm
- Platform Width: 1307 mm

Usage Features:

Site Selection: Requires a solid, level concrete floor with no more than a 3-degree slope. Installation on asphalt, cracked/defective concrete, or elevated floors without architectural consultation is prohibited. Designed for indoor installation only.
Vehicle Positioning: Vehicles must be positioned with the center of gravity midway between adapters and/or centered on runways. The adjustable arms and pads should be placed under the vehicle's manufacturer-recommended lifting points. Height extenders or optional frame-cradle adapters may be used for proper contact.
Operation Sequence:
1. Ensure the lift is fully lowered and the area is clear.
2. Position the vehicle over the lift, ensuring at least 1 inch of clearance.
3. Place adjustable arms and pads at the vehicle's lifting points.
4. Raise the lift using the push-button until tires are off the ground and the vehicle is balanced.
5. Raise the lift just past the desired height.
6. Lower the lift onto the nearest safety lock position, ensuring the lock pin firmly rests against the lock block.
7. To lower, ensure the area is clear, then raise the lift slightly to disengage the safety locks.
8. Depress the lowering valve handle to smoothly lower the lift to the ground.
9. Remove pads and drive the vehicle off the lift.
Safety Precautions:
- Always read and understand the entire manual before installation and operation.
- Only trained operators should use the lift.
- Wear proper safety goggles and other protective gear during assembly and operation.
- Keep hands and feet clear of moving parts and pinch points.
- Ensure safety locks are engaged before working under a raised vehicle.
- Do not overload the lift; adhere to the 6,000 lb capacity.
- Avoid excessive rocking of the vehicle on the lift.
- Never override self-closing lift controls.
- Always use safety stands when removing or installing heavy components.
- Disconnect power before performing electrical repairs.
- The power unit contains high voltage and should not be exposed to flammable vapors or damp environments.

Maintenance Features:

Daily Inspections:
- Visually inspect all moving parts for wear.
- Check safety locks for proper operating condition.
- Check pivot points and hinges for wear.
- Inspect adapters for damage or wear.
- Ensure all bolts are tight.
- Keep lift components clean.
Weekly Maintenance:
- Lubricate rollers with general-purpose oil or WD-40.
- Lubricate arm hinge pins with grease.
- Check bolts and pins for proper mounting.
Monthly Maintenance:
- Lubricate locking latch shafts by pushing the latch handle several times to allow oil penetration.
Semi-Annual Maintenance:
- Check the fluid level of the power unit reservoir and refill if necessary.
As-Needed Maintenance:
- Bleed the hydraulic system after initial setup and if air is suspected in the oil.
- Replace hydraulic oil with clean Dexron III ATF if contaminated.
- Tighten all fasteners to recommended torques.
- Check for hydraulic leaks and tighten/reseal fittings as needed.
- Ensure all safety-related components are intact and functioning; do not use the lift if they are damaged or missing.
- Replace all caution, warning, or safety-related decals if unreadable or missing.
- Refer to the ANSI/ALI ALOIM booklet for periodic inspection checklist and maintenance log sheet.
Troubleshooting Guide: The manual includes sections for "Lift Will Not Raise," "Motor Will Not Run," "Lift Lowers Slowly or Not At All," and "Will Not Raise Loaded Lift," providing possible causes and remedies for common issues.

TMG TMG-ALS61 Specifications

General

Brand	TMG
Model	TMG-ALS61
Category	Lifting Systems
Language	English

Related product manuals

TMG TMG-TPL45

48 pages

TMG TMG-ALS61 - User Manual

Table of Contents

Summary

Manual Overview and Initial Information

Important Notices and Warnings

Before Starting Installation

Installer and Operator Responsibilities

Safety Declarations

Protective Equipment

Safety Warning Introduction

General Safety Precautions

Operational Safety Labels and Instructions

Lift Operation Warnings

Locking and Lowering Procedures

Maximum Lifting Capacity and Danger

Installation Preparation

Tools Required

Site and Floor Requirements

Assembly Overview

Parts Identification

Technical Specifications

Lift Dimensions and Performance

Hydraulic System Setup

Power Unit Installation

Connecting Hydraulic Hoses

Lift Arm and Pad Installation

Lift Arm Assembly

Lift Pad Installation

Electrical Wiring

Power Unit Wiring Safety

Initial Lift Operation and Checks

Lift Start-Up Procedure

Safety Lock Verification

Post-Installation Procedures

Hydraulic System Bleeding

Installation Final Check-Off

Safe Lift Operation

General Operation Guidelines

Vehicle Lifting Procedures

Preparation and Safety Checks

Vehicle Loading and Positioning

Raising the Vehicle and Safety Locks

Lowering and Maintenance

Vehicle Lowering Procedure

Routine Maintenance Instructions

Comprehensive Lift Operation

Operator Training Requirements

Lift Operation Safety Protocols

Critical Safety Directives

Operational Danger Avoidance

Troubleshooting: Lift Issues

Lift Will Not Raise

Troubleshooting: Motor and Lowering

Motor Will Not Run

Lift Lowers Slowly

Troubleshooting: Load Capacity Issues

Lift Will Not Raise Loaded

Troubleshooting: Lift Stability Issues

Lift Will Not Stay Up

Parts Identification Diagram

Component Breakdown Illustration

Parts List and Quantities

Detailed Parts Inventory