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TMG TMG-RSV70G - User Manual

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Overview

This document is the product manual for the TMG-RSV70G 70 Inch Topsoil Vibrating Rock Screen, version 2022.12.03. It provides comprehensive information on the assembly, operation, maintenance, and technical specifications of the machine.

Function Description

The TMG-RSV70G is a vibrating rock screen designed for processing various materials such as topsoil, compost, drainage rock, pea gravel, sand, bark, and for site clearance and groundworks. Its primary function is to separate materials by size using a vibrating screen deck, allowing finer materials to pass through while retaining larger aggregates. The machine is powered by a KOHLER Command PRO CH255 engine with a reduction system, providing the necessary power for the vibrating mechanism.

Important Technical Specifications

The machine has a capacity of 60 TPH (Tons Per Hour). It consumes 0.8 L/h of fuel and has a fuel tank capacity of 2.6 Liters. Dimensions:

  • Length: 1250 mm
  • Width: 2320 mm
  • Height: 1940 mm The screen deck is single, with dimensions of 1730 mm x 1388 mm. The angle of the screen deck is 30 degrees. The mesh size is 1720 mm x 1230 mm, and it features an End-Tensioning Quick-Mount system for bolt tightening. The load height is 1.96 m, and the maximum bucket width recovery is 1800 mm. The maximum single load is 0.7-1 m³, with an average load cycle time of 12 seconds. The working amplitude is 20 mm, and the RPM operating range is 400-600 RPM. Engine specifications:
  • Manufacturer: KOHLER
  • Model: Command PRO CH255 with reduction system
  • Number of Cylinders: Single
  • Power: 5.5 HP (4kW)
  • Starter: Retractable Starter
  • Displacement: 177 cc
  • Oil Capacity: 0.6 L
  • Cooling: Air Cooling The machine's weight is 650 kgs, and its packing size is 2230 mm x 1690 mm x 840 mm. The shipping weight is 820 kgs.

Usage Features

The manual emphasizes safety precautions and proper operation procedures. Before starting, users must read and understand the manual, wear appropriate safety gear, and ensure the machine is clean and all liquids are at sufficient levels. Qualified staff trained in screening and machine loading/unloading are allowed to operate the machine. Starting the engine involves turning the fuel shut-off valve to "ON," setting the throttle control midway between SLOW and FAST, and using the choke control as needed for cold or warm engines. A retractable starter is used, requiring a firm pull to avoid rope wear. After starting, the choke control should be gradually returned to "OFF," and the exhaust color, sounds, and smells should be checked for normalcy. During operation, it is crucial to avoid errors, focus on the task, and be aware of bystanders. The "Throttle level handle" should be adjusted to "Fast" for proper screen speed, but not too quickly. For stopping, the engine should run for 2-3 minutes at idle before pushing the throttle switch to the bottom position. The machine has two holes in the front for forklift movement. Operation under low temperatures requires using fuel and oil of low viscosity to prevent faults.

Maintenance Features

Regular maintenance is critical for safe operation and extending the machine's life. The manual outlines maintenance schedules:

  • Every 10 hours: Check engine oil level and reduction box oil level.
  • Every 50 hours: Inject grease into the bearings and change oil in the Clutch Reduction System (2:1 ratio).
  • Every 100 hours: Change engine oil (when warm), clean fuel filters, and clean air filters.
  • Every 300 hours: Replace the air cleaner element, check and clean/replace fuel filters if needed, and check/adjust valve clearance when the engine is cold.
  • Every 500 hours: Replace the spark plug and set the gap. Recommended lubricants include SAE 10W-30 for low temperature engine oil, SAE 40 for high temperature engine oil, 20W-40 for reduction oil, heat-resistant lithium saponify for lubricating grease, and gasoline oil (meeting national standards) for fuel. The manual also provides detailed part lists for the machine, screen deck, main body, and drive box, including part numbers, names, specifications, and quantities, which are essential for repairs and parts replacement. Users are advised not to return the product to the dealer for missing parts or assembly questions but to call or email TMG Industrial directly.

TMG TMG-RSV70G Specifications

General IconGeneral
BrandTMG
ModelTMG-RSV70G
CategoryIndustrial Equipment
LanguageEnglish