TOMCAR Utility Vehicle - Table of Contents

Table of Contents
Pre Ride Inspection 1
Maintenance Chart 2
Lubrication Specification 4
Periodic Maintenance 6
Brake System
 Brake Pedal Adjustment 15
 Brake Pad Replacement 17
 Brake Caliper Removal 18
 Brake Caliper Installation 19
 Brake Rotor Replacement 20
 Brake Booster Replacement 24
 Master Cylinder Replacement 26
Steering System
 Steering Alignment 28
 Steering Tie-Rod End Replacement 33
 Steering Rod Replacement 34
 Ball Joint Replacement 35
 A-Arm Removal and Installation 38
CVT System
 CVT Belt Removal and Installation 40
 CVT Removal and Installation 45
 Transmission CVT Reconditioning 49
 Engine CVT Reconditioning 58
Shock System
 Removal and Installation 63
 Shock Disassembly and Assembly 64
 Accumulator Disassembly and Assembly 85
TOMCAR USA, Inc. | 1727 E. Deer Valley Road | Bldg. 2, Ste. 1 | Phoenix, AZ 85024
06222010-v2.0