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43
Drawing 10148 REV 0 24-11-15
Routine Maintenance of system (Cont)
Chemical Dosing Service Procedure
The below servicing schedule must be completed at least every 6 months and a record kept or your
warranty will be void. This record is to be kept with your operations manual. It is recommended
that if you are not familiar with automatic chemical dosing equipment, you arrange for your
supplier to carry out a quarterly visit.
Servicing the controller
1
Clean the inline water filter if applicable
Weekly check
2
Remove the sample cell from the control panel
3
Strip all removable components from the cell
4
Thoroughly check and clean the components, replace if required
5
Re assemble sample cell and refit to control panel
6
Insert new chlorine and Ph. monitoring probes
7
Turn sample cell water flow back on
8
Check cell pressure (adjust as required to 100mbar)
9
Ensure there is a good flow of water through the sample cell
And check that the flow switch deactivates chemical feeders when there is no
flow to the sample cell
Flow switch to be checked weekly
10
Check the menu settings on the control panel are adequate for the pool it is
running, BEFORE adjusting anything check with client this is acceptable to
them
This includes: set point, pump settings and
time out
11
Leave the controller to “settle” for as long as needed
12
Remove the dosing pump head from the chlorine pump
13
Check and clean the pump diaphragm (replace if required)
14
Remove, check and thoroughly clean the 4 function valve if fitted
15
Remove lower dosing line and check for damage (replace if necessary)
16
Remove, check and thoroughly clean the foot valve (replace if necessary)
17
Reassemble all the pump parts
18
Visually check the dosing lines where possible
These should be replaced every 24 months
19
Isolate the water flow past the injection point
20
Remove the chemical injector
Injector to be cleaned every 4 weeks or less
if required
21
Strip, check and thoroughly clean the injector (replace if necessary)
22
Refit injector and open water supply
23
Complete steps 12 – 22 for Ph. Dosing pump and PAC ump if installed
24
If site has Co2 fitted complete steps 31 - 36
25
Check operation of solenoid valve on flow control box
26
Check all pipe connections for signs of leakage
Weekly
27
Isolate water flow past injection point
28
Remove the diffuser (injector), check and clean thoroughly (replace if required)
Ensure one way valve is working and not
allowing pool water to reach the control
unit.
29
Refit the diffuser and open water supply
30
Complete visual checks on bulk or bottle storage, Note: If any repairs to this
equipment are required the liability usually lies with the chemical supplier not
Topline Electronics
Weekly
31
Return to dosing control panel and check it has “settled”
32
Complete full water balance check and record your findings
33
Calibrate the control panel from your readings and ensure the controller is
tracking the chemical levels by carrying out a “drop test”
34
When satisfied the system is controlling adequately then re commission the
dosing pumps into operation
35
Clean the area you have been working in