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Toray TORAYFIL HFUG-2020AN - User Manual

Toray TORAYFIL HFUG-2020AN
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Issued in February 2019
TORAY Pressurized PVDF Hollow Fiber
Membrane Module "TORAYFIL
TM
"
Instruction Manual
Model: "HFUG-2020AN" (type AN)
issued by Toray Industries, Inc.
Water Treatment & Environment Division
2-1-1, Nihonbashi-Muromachi, Chuo-ku, Tokyo 103-8666 Japan
Tel: +81-3-3245-4557
Fax: +81-3-3245-4913
URL: www.toraywater.com
BJAIJBAC
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Summary

Introduction to Toray Membrane Modules

HFUG Series Membrane Characteristics

Details high filtration flux, excellent water quality, and high mechanical/chemical durability.

Type AN Module Overview

Explains modifications in Type AN modules for improved sealing properties.

HFUG-2020 AN Applications

Lists applications like drinking water, sewage tertiary treatment, and RO pretreatment.

Safety Instructions for Toray HFUG-2020 AN

Unpacking and Installation Safety

Covers safety gear, handling preservative solution, and avoiding damage during unpacking/installation.

Filtration Operation Safety

Details safety precautions for filtration, including pressure limits and monitoring filtrate quality.

Chemical Cleaning Safety

Outlines safety measures and precautions for chemical cleaning procedures.

Module Disposal Safety

Provides guidelines for safe and environmentally responsible disposal of membrane modules.

Toray HFUG-2020 AN Specifications

Membrane Specifications

Lists key membrane properties: material, pore size, operating pressure, temperature, and pH range.

Feed Water Quality Limits

Details acceptable limits for feed water parameters like turbidity, TSS, ozone, and pressure.

Cleaning Process Limits

Specifies limits for cleaning operations, including pH, temperature, and chemical concentrations.

Module Physical Specifications

Provides physical dimensions, weight, materials, and operating specs for the HFUG-2020AN module.

Configuration of HFUG-2020 AN Module

Module Connection Details

Details pipe fitting diameters and corresponding connectors for module connections.

Installation Guide for Membrane Modules

Module Unpacking and Preparation

Steps for unpacking, removing plates, and draining preservative solution.

Module Mounting and Securing

Guidance on vertically placing and securing modules using hooks and belts.

Installation Precautions and Warnings

Warnings about incorrect orientation, overtightening, drying, and freezing of the module.

Piping Connections and Air Injection Setup

Instructions for piping connections, fastening torque, and correct air injection location.

Vertical Installation Verification

Emphasizes vertical installation for effective air scrubbing and filtration performance.

Operation of Toray Membrane Modules

Filtration Startup and Feed Water Charging

Steps for checking piping, closing valves, opening filtrate line, and charging feed water.

Filtration Operation Safety Checks

Warnings about rapid feed water valve opening and exceeding pressure limits during operation.

Backwash and Air-Scrubbing Procedures

Outlines the steps for performing backwash and air-scrubbing operations.

Backwash and Air-Scrubbing Parameters

Details timing, flow rates, pressure, and chemical dosing for backwash and air-scrubbing.

Filtrate Quality Monitoring and Integrity Testing

Emphasizes filtrate quality monitoring and integrity testing if anomalies occur.

Toray Maintenance Cleaning (TMC) Process

Explains the TMC process, its frequency, soaking time, and provides a flow diagram.

TMC Procedure Steps and Chemical Soak

Step-by-step instructions for TMC, including chemical soaking and air-scrubbing.

TMC Completion and Water Quality Checks

Final steps and monitoring for TMC, ensuring water quality and correct valve states.

Calculating Trans-Membrane Pressure (TMP)

Explains TMP calculation by accounting for height differences in pressure gauges.

Temperature Correction Factor (TCF)

Details how temperature affects permeability and how to use the TCF graph and equation.

Chemical Cleaning of Membrane Modules

Chemical Cleaning Safety Precautions

Warnings about cleaning before pressure rises and following recommended procedures to avoid damage.

Chemical Handling and Compatibility

Emphasizes safety gear and avoiding mixing incompatible chemicals like hypochlorite and acid.

Chemical Cleaning Flow Diagram and Steps

Presents a flow diagram and basic steps for the chemical cleaning process.

Standard Chemical Cleaning Conditions

Specifies standard conditions for chemical cleaning: concentrations, circulation times, and flow rates.

Rinsing and Chemical Properties

Instructions for rinsing after cleaning and warnings about chemical compatibility and pH control.

Membrane Module Storage Guidelines

Storing New Membrane Modules

Guidelines for storing new modules: dark, cool place, avoid moisture/sunlight.

Storing Used Membrane Modules

Procedures for short-term and longer-term storage of modules after operation.

Long-Term Storage and Preservatives

Details long-term storage, including chemical cleaning and using specific preservative solutions.

Preservative Chemical Replacement

Guidelines for checking and replacing the preservative chemical based on pH.

Toray TORAYFIL HFUG-2020AN Specifications

General IconGeneral
BrandToray
ModelTORAYFIL HFUG-2020AN
CategoryControl Unit
LanguageEnglish

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