35
Removing the Battery
1. Position the vehicle on a level surface, set the parking
brake, turn the ignition off, and remove the key.
2. Raise the bed and secure it with the prop rod.
3. Unhook the battery strap.
4. Disconnect the negative (black) ground cable from the
battery post.
Incorrect battery cable routing could damage the
vehicle and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
• Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
• Always reconnect the positive (red) battery cable
before reconnecting the negative (black) cable.
Warning
Battery terminals or metal tools could short
against metal vehicle components causing sparks.
Sparks can cause the battery gasses to explode,
resulting in personal injury.
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the vehicle.
• Do not allow metal tools to short between the
battery terminals and metal parts of the vehicle.
• Always keep the battery strap in place to protect
and secure the battery.
Warning
5. Disconnect the positive (red) cable from the battery
post.
6. Remove the battery from the chassis.
Installing the Battery
1. Set the battery on the battery base so that the battery
posts are toward the rear of the vehicle.
2. Connect the positive (red) cable to the positive (+)
battery post and the negative (black) cable to the
negative (–) battery post using the bolts and wing nuts.
Slide the rubber boot over the positive battery post.
3. Replace the rubber strap to secure the battery to the
base.
Important Always keep the battery strap in place to
protect and secure the battery.
Checking the Electrolyte Level
Check the electrolyte level every 50 operating hours or, if
the machine is in storage, every 30 days.
1. Raise the bed and secure it with the prop rod.
2. Remove the filler caps. If the electrolyte is not up to the
fill line, add the required amount of distilled water;
refer to Adding Water to the Battery, page 35.
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
Adding Water to the Battery
The best time to add distilled water to the battery is just
before you operate the machine. This lets the water mix
thoroughly with the electrolyte solution.
1. Clean the top of the battery with a paper towel.
2. Remove the filler caps from the battery and slowly fill
each cell with distilled water until the level is up to the
fill line. Replace the filler caps.
Important Do not overfill the battery. Electrolyte will
overflow onto other parts of the vehicle and severe
corrosion and deterioration will result.
To Next Page
Loading...
Need help?
General
