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Toshiba HWT-602S21SM3W-E(TR) User Manual

Toshiba HWT-602S21SM3W-E(TR)
300 pages
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1
AIR TO WATER HEAT PUMP
Service Manual
FILE No. AE0-2203W
-All In One Type-
Model name:
Hydro unit
HWT-602S21SM3W-E(TR)
HWT-602S21SM6W-E(TR)
HWT-602S21ST6W-E(TR)
HWT-602S21MM3W-E(TR)
HWT-602S21MM6W-E(TR)
HWT-602S21MT6W-E(TR)
HWT-1102S21SM3W-E(TR)
HWT-1102S21SM6W-E(TR)
HWT-1102S21ST6W-E(TR)
HWT-1102S21ST9W-E(TR)
HWT-1102S21MM3W-E(TR)
HWT-1102S21MM6W-E(TR)
HWT-1102S21MT6W-E(TR)
HWT-1102S21MT9W-E(TR)
HWT-1402S21SM3W-E(TR)
HWT-1402S21SM6W-E(TR)
HWT-1402S21ST6W-E(TR)
HWT-1402S21ST9W-E(TR)
HWT-1402S21MM3W-E(TR)
HWT-1402S21MM6W-E(TR)
HWT-1402S21MT6W-E(TR)
HWT-1402S21MT9W-E(TR)
Outdoor unit
HWT-401HW-E(TR)
HWT-601HW-E(TR)
HWT-801HW-E(TR)
HWT-1101HW-E(TR)
HWT-1401HW-E(TR)
HWT-801HRW-E
HWT-1101HRW-E
HWT-1401HRW-E
HWT-801H8W-E
HWT-1101H8W-E
HWT-1401H8W-E
HWT-801H8RW-E
HWT-1101H8RW-E
HWT-1401H8RW-E

Table of Contents

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Toshiba HWT-602S21SM3W-E(TR) Specifications

General IconGeneral
BrandToshiba
ModelHWT-602S21SM3W-E(TR)
CategoryHeat Pump
LanguageEnglish

Summary

Specifications

Hydro unit

Detailed specifications for the Hydro unit, including dimensions, electrical characteristics, and performance data.

Outdoor unit

Detailed specifications for the Outdoor unit, including dimensions, electrical characteristics, and performance data.

Construction Views (External Views)

2-1. Hydro unit

External views and dimensions of the Hydro unit, showing connection ports and required clearances.

2-2. Outdoor unit

External views and dimensions of the Outdoor unit, indicating mounting points, ports, and overall size.

Refrigeration Cycle / Water System Diagram

3-1. Water system diagram

Diagram illustrating the water circuit of the heat pump system, including pumps, valves, and heat exchangers.

3-2. Refrigeration cycle system diagram

Diagram showing the refrigeration cycle components, including compressor, heat exchanger, and valves.

Wiring Diagram

4-1. Hydro unit

Detailed wiring diagram for the Hydro unit, showing connections to sensors, pumps, valves, and control boards.

4-2. Outdoor unit

Detailed wiring diagram for the Outdoor unit, illustrating connections to compressor, fan motor, sensors, and control boards.

4-3. Hot water cylinder unit

Wiring diagram for the hot water cylinder unit, showing connections to heater and sensors.

Key Electric Component Rating

5-1. Hydro unit

List of key electrical components in the Hydro unit with their model names, types, and ratings.

5-2. Outdoor unit

List of key electrical components in the Outdoor unit with their model names, types, and ratings.

5-3. Hot water cylinder unit

List of electrical components for the hot water cylinder unit with their model names, types, and ratings.

5-4. Water heat exchange control board

Identification of connectors and components on the Water heat exchange control board (MCC-1753).

5-5. Outdoor control board

Identification of connectors and components on the Outdoor control board (MCC-1768).

Refrigerant (R32)

6-1. Safety during installation / servicing

Essential safety precautions for handling R32 refrigerant during installation and servicing.

6-2. Refrigerant Piping Installation

Guidelines for installing refrigerant piping, including materials and processing methods.

6-4. Recharging of refrigerant

Step-by-step procedure for recharging refrigerant, including necessary precautions.

6-5. Brazing of pipes

Procedures and materials required for brazing refrigerant pipes, focusing on preventing oxidation.

6-6. Instructions for re-use piping of R22 or R407C

Guidelines for reusing existing R22 or R407C piping for R32 models, including restrictions.

6-8. General safety precautions for using R32 refrigerant

Comprehensive safety measures related to R32 refrigerant, including recovery and decommissioning.

Operational Description

7-1. Basic Operation

Describes the fundamental operations of the heat pump system, including heating, cooling, and hot water supply.

7-2. Operation Mode and Control Method

Details various operation modes, control methods, and performance ranges based on conditions.

7-3. Hydro Unit Control

Explains the control functions of the Hydro unit, including compressor, heater, and pump operations.

7-4. Outdoor unit control

Explains the control functions of the Outdoor unit, including fan, compressor, and valve operations.

Method of Failure Diagnosis

8-1. Matters to be confirmed first

Initial checks and confirmations required before diagnosing a failure in the heat pump system.

8-3. Outline of the determination diagram

Overview of the diagnostic determination process and how to interpret check codes.

8-4. Diagnosis flow chart for each check code

Detailed flow charts for diagnosing failures based on specific check codes for Hydro and Outdoor units.

8-5. Operation check by PC board switch

Procedures for checking component operations using PC board switches in a specific mode.

8-6. Brief method for checking the key components

Methods for checking the resistance values of key components in the Hydro unit.

Hydro Unit and Outdoor Unit Settings

1. Hydro unit Setting

Configuration settings (DN codes) for the Hydro unit, affecting its operation and features.

2. DN Setting

Procedures for setting DN codes for the Hydro Unit and Remote Controller.

Replacement of the Service PC Board

1. Hydro unit

Procedure for replacing the Hydro unit Main PC board, including setting DN codes.

2. Outdoor unit

Procedure for replacing the Outdoor unit PC board, including setting jumper wires.

How to Exchange Main Parts

1. Hydro Unit

Step-by-step instructions for detaching and attaching major parts of the Hydro unit.

2. Outdoor Unit

Step-by-step instructions for detaching and attaching major parts of the Outdoor unit.

For Cooling Installation

Periodic Inspection Items

Hydro unit

Periodic inspection details for the Hydro unit, covering electrical, refrigerant, and water systems.

Outdoor unit

Periodic inspection details for the Outdoor unit, covering electrical, refrigerant, and fan systems.

Hot water cylinder

Periodic inspection details for the Hot water cylinder, covering insulation, leakage, and assembly.

Part Exploded View, Part List

Hydro Unit

Visual exploded views and lists of parts for the Hydro unit assembly.

Outdoor Unit

Part list for various Outdoor unit models, detailing component numbers and quantities.

Inverter Assembly

Exploded views and part identification for the Inverter assembly components.

Appendix

REPLACEMENT OF SERVICE PC BOARD (MCC-1753)

Detailed procedure for replacing the Hydro unit Main PC board assembly.

P.C. Board (MCC-1768) Replacement Procedure Manual

Step-by-step guide for replacing the MCC-1768 PC board, including jumper wire settings.

P.C. Board (MCC-1675) Replacement Procedure Manual

Step-by-step guide for replacing the MCC-1675 PC board, including jumper wire settings.

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